Safety surgical instrument

• US 5,571,128 A
• Filed: 07/24/1995
• Issued: 11/05/1996
• Est. Priority Date: 07/24/1995
• Status: Expired due to Fees

• Current Assignee: Henry Shapiro
• Original Assignee: Henry Shapiro
• Inventors: Shapiro, Henry
• Primary Examiner(s): Buiz, Michael Powell
• Assistant Examiner(s): LEONARDO, MARK
• Application Number:
  US08/506,023
• Time in Patent Office: 470 Days
• Field of Search: 606/167, 606/170, 606/172, 606/181, 606/182, 30/151
• US Class Current: 606/167
• CPC Class Codes: A61B 17/3211 Surgical scalpels, knives; Accessories therefor
• CPC Class Codes: A61B 2017/32113 with extendable or retractable guard or blade

Abstract

A safety surgical instrument having a sheath, a handle, a surgical element such as a blade or needle, and a manner for moving the surgical element out of and into the sheath by rotary and longitudinal movement of the handle. The control of the movement of the surgical element is accomplished with an insert within the sheath that provides a groove path for cooperation with a part of the handle to move the surgical element in response to rotary and longitudinal movement of the handle. The handle rotary movement is in one direction only to place the surgical element in an unsheathed stop postion and in a sheathed stop position.

Claims

1. A safety surgical instrument comprising:

a) a hollow sheath having a forward end and a rear end and a longitudinal axis,

b) a hollow insert having a forward end and a rear end and a longitudinal axis, said insert being fixed within said seath with said insert longitudinal axis aligned with said sheath longitudinal axis,

c) a handle, said handle being axially aligned with said sheath and adapted to be longitudinally and rotatably movable within said insert,

d) a blade, said blade being longitudinally movable with said handle with respect to said sheath,

e) a W-shaped cutout axially along said insert, said cutout being radially from said insert longitudinal axis,

f) a pin extending radially from said handle, said pin being aligned with and cooperating with said cutout along said insert,

g) a spring, said spring being positioned between said handle and said sheath and biasing said handle and said blade within said sheath from said forward end toward said rear end,

h) said W-shaped cutout in said insert defining a continuous cutout groove within said insert and 360°

around said insert, the ends of the outer legs of said W-shaped cutout connecting with each other and forming a rear end stop position within said cutout, the junction of the inner legs of said W-shape being at about 180°

around said insert and forming a forward end stop position within said cutout,

i) whereby initial rotation and depression of said handle causes said pin to pass along an outer leg of said W-shaped cutout from said rear end stop position to said forward end stop position against the bias of said spring to move said blade from said sheath, and a second depression of said handle causes said pin to pass along said inner leg of said W-shape to rotate said handle and move said pin to said rear end stop postion under the bias of said spring and to move said blade into said sheath.

2. The surgical instrument of claim 1 wherein the rear end of a first of said outer legs of said W-shaped cutout includes a lock position, an inclined portion and an axial groove to a first of said inner legs, a widened groove along said first of said inner legs to said forward end stop position, an inclined portion along the second of said inner legs to a front end stop release position at a connection of said second of said inner legs with the second of said outer legs, and an inclined portion of said second of said outer legs to said rear end stop position.

3. The surgical instrument of claim 1 wherein said insert is a two part element secured within said sheath, each part of said two part insert being formed with said cutout contour and the spacing of said two parts of said insert within said sheath forming said groove within said insert.

4. The surgical instrument of claim 1 wherein said insert is a one part element cooperating with a formed portion of the inner surface of said hollow sheath, said insert and formed portion of said sheath being contoured to produce said W-shaped contour and being aligned and spaced so as to form said groove for cooperation with said pin in said handle.

5. The surgical instrument of claim 1 wherein said insert is formed with said cutout on the inner surface of said insert and said pin is in said handle and cooperating with said cutout along said inner surface.

6. The surgical instrument of claim 1 wherein said insert is formed with said cutout along the outer surface of said insert and said pin is in said sheath, said handle moving said insert to cause said blade to move from said sheath and to return said blade into said sheath.

7. The surgical instrument of claim 1 wherein said sheath is formed with said groove and said pin is in said handle in cooperation alignment with said groove.

8. The surgical instrument of claim 1 wherein said handle and said blade include a rotatable connection whereby said handle may rotate as said handle enters said insert and said blade reciprocates into and out of said sheath as said handle moves within said sheath.

9. The surgical instrument of claim 1 wherein said handle and said blade are connected to extend said blade from said sheath and retract said blade into said sheath with movement of said handle.

10. The surgical instrument of claim 1 wherein said blade is a scalpel.

11. The surgical instrument of claim 1 wherein said blade is a MVR knife.

12. The surgical instrument of claim 1 wherein said blade is a needle shaped element.

13. The surgical instrument of claim 1 wherein said insert is formed as a flat element with said cutout groove along a flat surface, said flat element is then rolled into a cylindrical form for insertion into said sheath.

14. The surgical instrument of claim 1 wherein said insert is formed with alignment elements along its forward and rear end surfaces, and said sheath is formed with alignment elements along its forward and end inner surfaces, said alignment elements of said insert and said sheath being complementary so as to align said insert within said sheath when said surgical instrument is assembled.

15. The surgical instrument of claim 1 wherein:

a) said insert has a radial extension and said sheath has a longitudinal slot, said extension in said insert being aligned with said slot in said sheath for registering said insert within said sheath,

b) said insert has axial slots and said sheath has axial fingers, said insert slots and said sheath fingers being complementary and adapted to align said insert within said sheath,

c) outwardly extending tabs on said insert and indents along said hollow interior of said sheath, said tabs cooperating with said indents to retain said insert within said sheath.

16. The surgical instrument of claim 1 wherein said junction of said outer legs of said W-shaped cutout includes a one-way resilient barrier within said groove, said one-way resilient barrier permitting said pin to enter said junction of said outer legs when returning from said junction of said inner legs and to enter said outer leg of said W-shaped cutout from said rear end stop position to said forward end stop position, said one-way resilient barrier prohibiting movement of said pin in a reverse direction from said junction of said outer legs.

17. The surgical instrument of claim 4 wherein said sheath is an injection molded element formed with said contoured surface along its inner forward end, said contoured surface being complementary with said contoured insert to form said W-shaped groove.

18. The surgical instrument of claim 1 wherein said W-shaped groove formed by said insert includes a first outer leg having a sloping axial path to said forward end stop position, and a second outer leg having an axial path to a rear end sloping path to said junction with said first outer leg, said movement along said first outer leg sloping axial path being against said bias of said spring and said movement along said second outer leg being forced by said bias of said spring.

19. The surgical instrument of claim 1 wherein said forward end stop postion at said junction of said inner legs of said W-shape is entered and retained under said bias of said spring, and the exit from said forward end stop position is against said bias of said spring to a surface within said second inner leg to a position for entry into said second outer leg under said bias of said spring and return to said rear end stop position.