Prosthetic foot

• US 5,571,213 A
• Filed: 08/19/1994
• Issued: 11/05/1996
• Est. Priority Date: 11/17/1992
• Status: Expired due to Fees

• Current Assignee: Medonics LLC
• Original Assignee: Medonics LLC
• Inventors: Allen, Scott
• Primary Examiner(s): Willse, David H.
• Application Number:
  US08/232,946
• Time in Patent Office: 809 Days
• Field of Search: 623/47-55
• US Class Current: 623/52
• CPC Class Codes: A61F 2/66 Feet; Ankle joints
• CPC Class Codes: A61F 2/70 electrical
• CPC Class Codes: A61F 2/76 Means for assembling, fitting or testing prostheses, e.g. for measuring or balancing, e.g. alignment means
• CPC Class Codes: A61F 2002/30276 frustopyramidal
• CPC Class Codes: A61F 2002/30433 using additional screws, bolts, dowels, rivets or washers e.g. connecting screws
• CPC Class Codes: A61F 2002/30469 using band clamps
• CPC Class Codes: A61F 2002/30494 Cooperating protrusions and recesses, e.g. radial serrations, located on abutting end surfaces of a longitudinal connection
• CPC Class Codes: A61F 2002/30507 using a threaded locking member, e.g. a locking screw or a set screw
• CPC Class Codes: A61F 2002/5003 having damping means, e.g. shock absorbers
• CPC Class Codes: A61F 2002/5007 having elastic means different from springs, e.g. including an elastomeric insert
• CPC Class Codes: A61F 2002/502 for adjusting length
• CPC Class Codes: A61F 2002/5024 for adjusting thickness
• CPC Class Codes: A61F 2002/503 for adjusting elasticity, flexibility, spring rate or mechanical tension
• CPC Class Codes: A61F 2002/5055 Reinforcing prostheses by embedding particles or fibres during moulding or dipping, e.g. carbon fibre composites
• CPC Class Codes: A61F 2002/5059 the feeling of position
• CPC Class Codes: A61F 2002/5073 Helical springs, e.g. having at least one helical spring
• CPC Class Codes: A61F 2002/5079 Leaf springs A61F2002/6657 takes precedence
• CPC Class Codes: A61F 2002/6614 Feet
• CPC Class Codes: A61F 2002/6621 Toes
• CPC Class Codes: A61F 2002/6642 Heels
• CPC Class Codes: A61F 2002/6657 : having a plate-like or strip-like spring element, e.g. an energy-storing cantilever spring keel
• CPC Class Codes: A61F 2002/6664 : Dual structures made of two connected cantilevered leaf springs
• CPC Class Codes: A61F 2002/6671 : C-shaped
• CPC Class Codes: A61F 2002/704 : computer-controlled, e.g. robotic control
• CPC Class Codes: A61F 2220/0025 : Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements
• CPC Class Codes: A61F 2220/0041 : using additional screws, bolts, dowels or rivets, e.g. connecting screws
• CPC Class Codes: A61F 2230/0086 : Pyramidal, tetrahedral, or wedge-shaped
• CPC Class Codes: A61F 2310/00023 : Titanium or titanium-based alloys, e.g. Ti-Ni alloys

Abstract

A prosthetic foot formed by one continuous coil spring which has a foot center coil section, a heel extension section, and a forefoot extension section. Lateral and medial and torsional movement are accommodated. Energy is absorbed and stored by the prosthetic foot during heel strike in the gait cycle, energy is transferred to the forefoot extension section during foot roll-forward to toe-off in the gait cycle, and energy is released to provide a propelling force on the prosthetic foot at toe-off in the gait cycle. An apparatus allowing the wearer of the prosthetic foot to feel by physical sensation forces being applied to the prosthetic foot is included in one embodiment.

Claims

1. A foot comprising:

(a) a single foot center coil section having a top and a bottom, said foot center coil section comprising an anterior coil spring section and a posterior coil spring section,

(b) a heel extension section extending in a first generally posterior direction from said foot center coil section,

(c) a forefoot extension section extending in a second generally anterior direction from said foot center coil section, and

(d) an arch formed at the approximate bottom of said foot center coil section by obtuse angular orientation of said forefoot extension section with respect to said heel extension section;

wherein said foot center coil section, heel extension section, and forefoot extension section constitute a unitary coil spring to form the foot;

wherein said heel extension section is adapted to absorb and store energy at heel strike during the gait cycle;

wherein said foot center coil section is adapted to transfer energy stored during heel strike to said forefoot extension section during foot roll-forward of the gait cycle;

wherein said forefoot extension section is adapted to release stored energy at toe-off during the gait cycle;

wherein said foot center coil section is adapted to serve as the functional center of the foot in absorbing, storing and releasing energy during the gait cycle;

wherein said forefoot extension section comprises a plurality of toe extensions, each of said toe extensions being separately articulable from the rest of said toe extensions;

wherein said heel extension section comprises at least one heel extension;

wherein at the location of said arch, two of said toe extensions form a gap therebetween through which said heel extension protrudes; and

wherein when a vertical load is exerted on the foot, movement of said forefoot extension section and said heel extension section with respect to said foot center coil section increases the obtuse angle formed by the orientation of said heel extension section with respect to said forefoot extension section thereby permitting said foot to experience a vertical displacement in response to said load, and said movement also causing said heel extension to move in said gap without any restriction from said toe extensions.

2. A foot comprising:

(a) a single foot center coil section having a top and a bottom, said foot center coil section comprising an anterior coil spring section and a posterior coil spring section,

(b) a heel extension section extending in a first generally posterior direction from said foot center coil section,

(c) a forefoot extension section extending in a second generally anterior direction from said foot center coil section,

(d) an arch formed at the approximate bottom of said foot center coil section by obtuse angular orientation of said forefoot extension section with respect to said heel extension section, and

(e) an elongate shin section extending in a generally vertical direction from said foot center coil section, said shin section comprising a plurality of torsional beams for accommodating torsional movement of said shin section about a longitudinal axis through said shin section,

wherein said foot center coil section, heel extension section, and forefoot extension section constitute a unitary coil spring to form the foot;

wherein said heel extension section is adapted to absorb and store energy at heel strike during the gait cycle;

wherein said foot center coil section is adapted to transfer energy stored during heel strike to said forefoot extension section during foot roll-forward of the gait cycle;

wherein said forefoot extension section is adapted to release stored energy at toe-off during the gait cycle; and

wherein said foot center coil section is adapted to serve as the functional center of the foot in absorbing, storing and releasing energy during the gait cycle.

3. A foot as recited in claim 2 further comprising:

(f) means for absorbing and storing energy when vertical force is applied to the foot.

4. A foot as recited in claim 3 wherein (f) comprises:

a plurality of said torsional beams being shaped in an outwardly-bowed configuration from a longitudinal axis along the length of said shin section;

wherein when a vertical force is applied to the foot, said torsional beams bow outwardly to absorb and store energy, said outward bowing being accompanied by a vertical displacement of said shin section along its longitudinal axis.

5. A foot comprising:

(a) a single foot center coil section having a top and a bottom,

(b) a heel extension section extending in a first generally posterior direction from the bottom of said foot center coil section,

(c) a forefoot extension section extending in a second generally anterior direction from the bottom of said foot center coil section, said forefoot extension section comprising a plurality of toe extensions, each of said toe extensions being separately articulable from the rest of said toe extensions to enable the foot to accommodate travel over uneven terrain, and

(d) an arch formed at the approximate bottom of said foot center coil section by obtuse angular orientation of said forefoot extension section with respect to said heel extension section;

wherein said foot center coil section, heel extension section, and forefoot extension section constitute a coil spring to form the foot;

wherein said heel extension section serves as a means for absorbing and storing energy at heel strike during the gait cycle;

wherein said foot center coil section serves as a means for transferring energy from said heel extension section to said forefoot extension section during the gait cycle;

wherein said forefoot extension section serves as a means for releasing stored energy at toe-off during the gait cycle to provide a gait-enhancing propelling force on the foot, and

wherein said foot center coil section is adapted to serve as the unitary center of the coil spring in absorbing, storing and releasing energy during the gait cycle.

6. A foot as recited in claim 5,

wherein said heel extension section comprises at least one heel extension;

wherein at the location of said arch, two of said toe extensions form a gap therebetween through which said heel extension protrudes; and

wherein when a vertical load is exerted on the foot, movement of said forefoot extension section and said heel extension section with respect to said foot center coil section increases the obtuse angle formed by the orientation of said heel extension section with respect to said forefoot extension section thereby permitting said foot to experience a vertical displacement in response to said load, and said movement also causing said heel extension to move in said gap without any restriction from said toe extensions.

7. A foot as recited in claim 6,

wherein said forefoot extension section is in the approximate location and orientation of the metatarsal shaft and head of a human foot;

and

wherein said heel extension section is in the approximate location and orientation of the calcaneus of a human foot.

8. A foot as recited in claim 6 wherein said foot center coil section is located at the approximate location of a natural ankle on the foot.

9. A foot as recited in claim 8 wherein said heel extension section comprises a plurality of heel extensions, each of said heel extensions being separately articulable from the rest of said heel extensions to enable the foot to accommodate travel over uneven terrain.

10. A foot as recited in claim 5 further comprising:

(e) a shin section extending from the top of said foot center coil section.

11. A foot as recited in claim 10 further comprising:

(f) means for accommodating torsional movement about a longitudinal axis through said shin section.

12. A foot as recited in claim 11 wherein said torsional movement means comprises a plurality of torsional beams.

13. A foot as recited in claim 5 further comprising:

(e) means for measuring the amount of bending of various parts of the foot, said measuring means yielding bend measurements, and

(f) means for communicating said bend measurements to the wearer of the foot via the use of a signal;

wherein said communication means communicates a signal which allows the wearer of the foot to feel by physical sensation the position of various parts of the foot.

14. A foot as recited in claim 13 wherein said communicating means comprises an apparatus for exposing skin of the wearer of the foot to electrical current.

15. A foot as recited in claim 13 wherein said communicating means comprises an apparatus for exposing skin of the wearer of the foot to sonic vibrations.

16. A foot as recited in claim 13 wherein said communicating means comprises an apparatus for applying mechanical pressure to skin of the wearer of the foot.

17. A foot as recited in claim 13 wherein said measuring means comprises at least one strain gauge.

18. A foot as recited in claim 13 further comprising:

(g) means for controlling said communicating means;

wherein said controlling means adjusts the magnitude of said signal according to the amount of bend measured.

19. A foot as recited in claim 18 wherein (g) comprises a sensory feedback band.

20. A foot as recited in claim 19 wherein said sensory feedback band comprises a band, a cable attached to said band and capable of receiving signals from (f), and a plurality of conductive patches on the interior surface of said band and capable of receiving signals from said cable.

21. A foot as recited in claim 19 wherein (f) communicates said bend measurements to a robotic controller.

22. A foot as recited in claim 19 wherein said controlling means comprises a microprocessor.

23. A foot as recited in claim 19 wherein (f) communicates said bend measurements to a robotic controller.

24. A coil spring prosthetic foot comprising:

(a) a foot center coil section having a top and a bottom, said foot center coil section serving to transfer energy from a heel extension section to a forefoot extension section during a gait cycle involving the coil spring prosthetic foot;

(b) a heel extension section extending in a first generally posterior direction from said foot center coil section, said heel extension section serving to absorb and store energy at heel strike during a gait cycle involving the coil spring prosthetic foot, and

(c) a forefoot extension section extending in a second generally anterior direction from said foot center coil section, said forefoot extension section comprising a plurality of toe extensions, each of said toe extensions being separately articulable from the rest of said toe extensions during a gait cycle involving the coil spring prosthetic foot, and said forefoot extension section serving to release stored energy at toe-off during a gait cycle involving the coil spring prosthetic foot.

25. A coil spring prosthetic foot as recited in claim 24;

wherein said foot center coil section, heel extension section, and forefoot extension section constitute a coil spring to form the foot;

wherein said foot center coil section is adapted to serve as the unitary center of the coil spring in absorbing, storing and releasing energy during a gait cycle involving the coil spring prosthetic foot.

26. A coil spring prosthetic foot as recited in claim 24 wherein said toe extensions are removable and replaceable.

27. A coil spring prosthetic foot as recited in claim 24 wherein said heel extension section extends from the bottom of said foot center coil section.

28. A coil spring prosthetic foot as recited in claim 27 wherein said forefoot extension section extends from the bottom of said foot center coil section.

29. A coil spring prosthetic foot as recited in claim 24 further comprising:

(d) a receptacle located in said foot center coil section, and

(e) means for adjusting spring stiffness installable in said receptacle.

30. A coil spring prosthetic foot as recited in claim 24 further comprising:

(f) an arch at the approximate bottom of said foot center coil section by obtuse angular orientation of said forefoot extension section with respect to said heel extension section;

wherein said heel extension section comprises at least one heel extension;

wherein at the location of said arch, two of said toe extensions form a gap therebetween through which said heel extension protrudes; and

wherein when a vertical load is exerted on the foot, movement of said forefoot extension section and said heel extension section with respect to said foot center coil section increases the obtuse angle formed by the orientation of said heel extension section with respect to said forefoot extension section thereby permitting said foot to experience a vertical displacement in response to said load, and said movement also causing said heel extension to move in said gap without any restriction from said toe extensions.

31. A coil spring prosthetic foot as recited in claim 30 further comprising:

(g) a receptacle located in said foot center coil section, and

(h) means for adjusting spring stiffness installable in said receptacle;

wherein said spring stiffness adjusting means also serves as a means for adjusting said arch.

32. A foot consisting essentially of a single, functionally unitary coil spring, said coil spring comprising:

(a) a foot center coil section having a top and a bottom,

(b) a heel extension section extending in a first generally posterior direction from said foot center coil section,

(c) a forefoot extension section extending in a second generally anterior direction from said foot center coil section, and

(d) an arch formed at the approximate bottom of said foot center coil section by obtuse angular orientation of said forefoot extension section with respect to said heel extension section;

wherein said forefoot extension section is in the approximate location and orientation of the metatarsal shaft and head of a human foot;

wherein said heel extension section is in the approximate location and orientation of the calcaneus of a human foot;

wherein said forefoot extension section comprises a plurality of toe extensions, each of said toe extensions being separately articulable from the rest of said toe extensions;

wherein said heel extension section comprises at least one heel extension;

wherein at the location of said arch, two of said toe extensions form a gap therebetween through which said heel extension protrudes; and

wherein when a vertical load is exerted on the foot, movement of said forefoot extension section and said heel extension section with respect to said foot center coil section increases the obtuse angle formed by the orientation of said heel extension section with respect to said forefoot extension section thereby permitting said foot to experience a vertical displacement in response to said load, and said movement also causing said heel extension to move in said gap without any restriction from said toe extensions.

33. A foot as recited in claim 32 further comprising:

(e) an elongate shin section extending in a generally vertical direction from said foot center coil section, said shin section comprising a plurality of torsional beams for accommodating torsional movement of said shin section about a longitudinal axis through said shin section.

34. A foot as recited in claim 32 further comprising:

(e) means for measuring the amount of bending of various parts of the foot, said measuring means yielding bend measurements, and

(f) means for communicating said bend measurements to the wearer of the foot via the use of a signal;

wherein said communication means communicates a signal which allows the wearer of the foot to feel by physical sensation the position of various parts of the foot.