Method and apparatus for forming deposited film
First Claim
1. A process for forming a deposited semiconductor film by glow discharge on a continuously moving belt-like substrate which has a first semiconductor layer deposited thereon, which comprises the steps of:
- heating said moving substrate immediately before said substrate enters a glow discharge region;
forming said deposited semiconductor film on said moving substrate in said glow discharge region; and
cooling said moving substrate after passing through said glow discharge region.
1 Assignment
0 Petitions
Accused Products
Abstract
A plasma CVD method adapted to a roll-to-roll process or the like wherein the change rate of the temperature of the substrate before and after an i-type semiconductor layer is deposited is made rapid so as to prevent diffusion of impurities occurring due to annealing, by constituting the apparatus structure in such a manner that the deposited film is formed on an elongated substrate by the plasma CVD method while heating the elongated substrate moving in an i-layer forming discharge chamber at a rate of 4° C./second or higher immediately in front of an inlet to the discharge chamber and cooling the same at a rate of 4° C./second or higher immediately at the outlet of the discharge chamber so that a stacked-layer type photovoltaic device having a large area and free from scattering of the characteristics is continuously formed without deterioration of the characteristics occurring due to dopant diffusion.
231 Citations
49 Claims
-
1. A process for forming a deposited semiconductor film by glow discharge on a continuously moving belt-like substrate which has a first semiconductor layer deposited thereon, which comprises the steps of:
-
heating said moving substrate immediately before said substrate enters a glow discharge region; forming said deposited semiconductor film on said moving substrate in said glow discharge region; and cooling said moving substrate after passing through said glow discharge region. - View Dependent Claims (2, 3, 4, 5, 6, 7, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28)
-
- 10. A process for forming a deposited film according to claim 10, wherein the second semiconductor layer formed after the cooling step is an i-type semiconductor layer.
-
29. A process for continuously forming a deposited semiconductor film on an elongated moving substrate by plasma CVD in a vacuum chambers which comprises the steps of continuously moving said substrate in a lengthwise direction in said vacuum chamber, while heating said moving substrate immediately before the inlet of a glow discharge region of said vacuum chamber at a rate of 4°
- C./second or higher, forming said semiconductor film on said moving substrate in said glow discharge region at a deposition rate of 0.1 nm/second to 20 nm/second by plasma CVD, and cooling said moving substrate at a rate of 4°
C./second or higher immediately after the outlet of said glow discharge region.
- C./second or higher, forming said semiconductor film on said moving substrate in said glow discharge region at a deposition rate of 0.1 nm/second to 20 nm/second by plasma CVD, and cooling said moving substrate at a rate of 4°
- 30. An apparatus for continuously forming a deposited film on an elongated moving substrate, comprising a vacuum chamber for forming a semiconductor layer having p-type or n-type conductivity on said moving substrate and a vacuum chamber for forming a semiconductor having i-type conductivity on said semiconductor layer having p-type or n-type conductivity, which comprises heating means disposed immediately before said vacuum chamber for forming said semiconductor having i-type conductivity and cooling means disposed immediately after said vacuum chamber for forming said semiconductor having i-type conductivity.
-
45. A process for forming a deposited film comprising forming a semiconductor having i-type Conductivity on a moving semiconductor substrate having p-type or n-type conductivity by glow discharge, wherein said moving semiconductor substrate having p-type or n-type conductivity is heated at a rate of 4°
- C./second or higher before entering a region in which said glow discharge is performed.
-
46. A process for forming a deposited film which comprises the steps of:
-
forming a first semiconductor layer having p-type or n- type conductivity on a substrate, and forming an i-type semiconductor layer on said first semiconductor layer by microwave CVD, wherein the substrate on which the semiconductor layer having p-type or n-type conductivity is deposited is heated at a rate of 4°
C./second or more before the step of forming the i-type semiconductor layer. - View Dependent Claims (47)
-
-
48. A process for forming a deposited film Which comprises the steps of:
-
forming an i-type semiconductor layer on a substrate by microwave CVD, and forming a second semiconductor layer on said i-type semiconductor layer having p-type or n-type conductivity, wherein the substrate on which the i-type semiconductor layer is deposited is cooled at a rate of 4°
C./second or more after the step of forming the i-type semiconductor layer and before the step of forming the second semiconductor layer. - View Dependent Claims (49)
-
Specification