Plenum bypass serial fan cooling subsystem for computer systems

• US 5,572,403 A
• Filed: 01/18/1995
• Issued: 11/05/1996
• Est. Priority Date: 01/18/1995
• Status: Expired due to Term

• Current Assignee: Dell USA LP (Dell Technologies Inc.)
• Original Assignee: Dell USA LP (Dell Technologies Inc.)
• Inventors: Mills, R. Steven
• Primary Examiner(s): Tolin, Gerald P.
• Application Number:
  US08/374,266
• Time in Patent Office: 657 Days
• Field of Search: 454/184, 174/16.1, 165/80.3, 165/122, 165/104.34, 361/695-697, 361/687, 361/717-720, 29/592.1
• US Class Current: 361/695
• CPC Class Codes: G06F 1/20 Cooling means

Abstract

A cooling subsystem and method for a chassis of a computer system. The cooling subsystem comprises: (1) first and second cooling fans having first and second motors associated therewith for driving the first and second cooling fans, respectively and (2) a common plenum substantially shrouding and providing a pathway for air communication between the first and second cooling fans, the first and second fans cooperating to provide an optimum rate of air flow from without the chassis to within the chassis to provide air exchange within the chassis, the air flow within the chassis being in a predetermined direction to provide directed cooling of a specified device within the chassis, the common plenum allowing the first and second fans to continue to cooperate to provide a minimum air flow to provide a minimum air exchange within the chassis, the air flow remaining in the predetermined direction to continue the directed cooling of the specified device when a selected one of the first and second motors fails. The plenum comprises a bypass aperture therein for allowing the air to alternatively enter and exit the plenum, the bypass aperture increasing a rate of air flow across the subsystem when a selected one of the first and second motors fails.

Claims

1. A cooling subsystem in a chassis of a computer system, said computer system having at least one specified heat producing component device to be cooled, said cooling subsystem comprising:

first and second cooling fans having first and second motors associated therewith for driving said first and second cooling fans, respectively; and

a common plenum only between said cooling fans substantially shrouding and providing a pathway for air communication between said first and second cooling fans, said first and second fans cooperating to provide an optimum rate of air flow from without said chassis to within said chassis to provide air exchange within said chassis, said air flow within said chassis being in a predetermined direction to provide directed cooling of said specified device within said chassis, said first cooling fan located between said specified device and said second cooling fan and said common plenum substantially free of said specified device, said common plenum allowing said first and second fans to continue to cooperate to provide a minimum air flow to provide a minimum air exchange within said chassis, said air flow remaining in said predetermined direction to continue said directed cooling of said specified device when a selected one of said first and second motors fails, said plenum comprising a bypass aperture therein between said fans for allowing said air to alternatively enter and exit said plenum, said bypass aperture increasing a rate of air flow across said subsystem when a selected one of said first and second motors fails.

2. The cooling subsystem as recited in claim 1 wherein said first cooling fan is downstream of said second cooling fan and said first and second cooling fans contrarotate, air flow from said first cooling fan moving in substantial alignment with vanes of said second cooling fan when said second motor fails to thereby lower a pressure differential across said second cooling fan.

3. The cooling subsystem as recited in claim 1 wherein said specified device is a microprocessor central processing unit (CPU) of said computer system.

4. The cooling subsystem as recited in claim 1 wherein said first and second motors are coaxially aligned with said first and second cooling fans, respectively.

5. The cooling subsystem as recited in claim 1 wherein said chassis includes a air egress port distal from said cooling subsystem, said bypass aperture having a width that approximates that of said first cooling fan.

6. The cooling subsystem as recited in claim 1 wherein said first and second cooling fans are substantially axially aligned.

7. The cooling subsystem as recited in claim 1 wherein said plenum comprises:

a first portion associated with, and forming a shroud for, said first cooling fan and a second portion associated with, and forming a shroud for, said second cooling fan, said first and second portions spaced-apart a predetermined distance to thereby create said bypass aperture in said plenum.

8. The cooling subsystem as recited in claim 1 wherein said specified device is mounted to a circuit board, a plane of said circuit board substantially in parallel with said predetermined direction.

9. The cooling subsystem as recited in claim 1 further comprising means for detecting a failure of a selected one of said first and second motors.

10. The cooling subsystem as recited in claim 1 wherein said computer system is a network server computer.

11. A method of providing cooling in a chassis of a computer system, said computer system having at least one specified heat producing component device to be cooled, said method comprising the steps of:

driving first and second cooling fans with associated first and second motors, respectively; and

providing a pathway for air communication between said first and second cooling fans with a common plenum only between said cooling fans substantially shrouding said first and second fans, said first and second cooling fans cooperating to provide an optimum rate of air flow from without said chassis to within said chassis to provide air exchange within said chassis, said air flow within said chassis being in a predetermined direction to provide directed cooling of said specified device within said chassis, said first cooling fan located between said specific device and said second cooling fan and said common plenum substantially free of said specified device, said common plenum allowing said first and second fans to continue to cooperate to provide a minimum air flow to provide a minimum air exchange within said chassis, said air flow remaining in said predetermined direction to continue said directed cooling of said specified device when a selected one of said first and second motors fails, said plenum comprising a bypass aperture therein between said fans for allowing said air to alternatively enter and exit said plenum, said bypass aperture increasing a rate of air flow across said subsystem when a selected one of said first and second motors fails.

12. The cooling method as recited in claim 11 wherein said step of driving comprises the step of contrarotating said first and second cooling fans, said first cooling fan being downstream of said second cooling fan, air flow from said first cooling fan moving in substantial alignment with vanes of said second cooling fan when said second motor fails to thereby lower a pressure differential across said second cooling fan.

13. The cooling method as recited in claim 11 wherein said step of providing comprises the step of providing said air flow within said chassis in said predetermined direction to provide directed cooling said specified device, said specified device being a microprocessor central processing unit (CPU) of said computer system.

14. The cooling method as recited in claim 11 further comprising the step of coaxially aligning said first and second motors with said first and second cooling fans, respectively.

15. The cooling method as recited in claim 11 further comprising the step of routing said air through a air egress port in said chassis distal from said cooling subsystem, said bypass aperture having a width that approximating that of said first cooling fan.

16. The cooling method as recited in claim 11 further comprising the step of substantially axially aligning said first and second cooling fans.

17. The cooling method as recited in claim 11 wherein step of providing comprises the step of providing a plenum comprising:

a first portion associated with, and forming a shroud for, said first cooling fan and a second portion associated with, and forming a shroud for, said second cooling fan, said first and second portions spaced-apart a predetermined distance to thereby create said bypass aperture in said plenum.

18. The cooling method as recited in claim 11 wherein said step of providing comprises the step of providing said air flow within said chassis in said predetermined direction to provide directed cooling said specified device, said specified device mounted to a circuit board, a plane of said circuit board substantially in parallel with said predetermined direction.

19. The cooling method as recited in claim 11 further comprising the step of detecting a failure of a selected one of said first and second motors.

20. The cooling method as recited in claim 11 wherein said computer system is a network server computer.