Dispenser control with ultrasonic position detection

• US 5,573,041 A
• Filed: 08/01/1994
• Issued: 11/12/1996
• Est. Priority Date: 08/01/1994
• Status: Expired due to Term

• Current Assignee: Electro-Pro, Inc.
• Original Assignee: Electro-Pro, Inc.
• Inventors: Skell, Daniel G., Skell, Eric D.
• Primary Examiner(s): Recla, Henry J.
• Assistant Examiner(s): MAUST, TIMOTHY LEWIS
• Application Number:
  US08/284,004
• Time in Patent Office: 834 Days
• Field of Search: 141/1, 141/198, 141/95, 141/351, 141/94, 73/597, 73/598, 73/599, 73/600, 73/610, 367/93, 367/95, 367/96, 4/623, 4/302, 4/304, 222/129.1
• US Class Current: 141/1
• CPC Class Codes: B67D 1/124 the flow being started or stopped by means actuated by the vessel to be filled, e.g. by switches, weighing
• CPC Class Codes: G01S 15/04 Systems determining presence of a target
• CPC Class Codes: G01S 15/18 wherein range gates are used

Abstract

A method and apparatus is provided to detect the position of an object, such as a container, within a multidimensional target space above which is a dispensing spigot to dispense water, ice, or other beverage. The dispenser control is also applicable to other applications, for example, dispensing soap in response to the detecting of human hands. The system has a transceiver emitting pulses of ultrasonic waves, a portion of which are reflected by the object in the target space and detected by the transceiver, and a processing circuit for determining the relative strength of the reflected signals and the time it takes an ultrasonic wave to be emitted, reflected, and received by a transceiver. The received signal is checked to determine if the amplitude of the reflected ultrasonic wave is consistent with an object occupying the target space. A timer circuit creates a timing window which further defines the target space. When a reflected ultrasonic wave has large enough amplitude and occurs within the timing window, a dispensing signal is produced. An instant OFF stops dispensing as soon as the object begins to leave the target space, thereby preventing spillage.

Claims

1. An ultrasonic detecting and dispensing control for detecting when an object is in a desired position and activating a dispenser in response to object position detection, the control comprising:

a clock circuit;

a transceiver connected to the clock circuit and having a transmitter portion and a receiver portion, the transmitter portion emitting ultrasonic signals having a cone-shaped dispersion path, the receiver portion receiving ultrasonic signals reflected by an object in the cone-shaped dispeiob reflected ultrasonic signals having an amplitude proportional to the distance between the object and the transceiver;

an amplitude detector connected to the transceiver to produce an amplitude signal when the amplitude of a reflected ultrasonic signal has a given relationship to a predetermined reference signal; and

a timer circuit connected to the clock circuit and the amplitude detector, the timer circuit eating a timing window and producing a dispense signal suppliable to a dispenser for activating same-when the amplitude signal occurs within the timing window/and

an arrangement in which the transceiver is placed to reflect ultrasonic signals from a substantial portion of the object to be detected when the object is in a target space below the dispenser, the target space being defined by the timing window and the predetermined reference siqnat such that the target space has minimum and maximum boundaries in which an object sufficiently within those boundaries activates the dispenser.

2. The control of claim 1 wherein the clock circuit comprises a counter causing the transmitter portion of the transceiver to emit a periodic series of pulsed ultrasonic signals.

3. The control of claim 1 further comprising a disable circuit connected to the clock and the amplitude detector to periodically disable the amplitude detector thereby ignoring rings and errant ultrasonic signals.

4. The control of claim 1 wherein the timer circuit comprises a timer connected to the clock circuit and creating a timing window;

and

a synchronous checker connecting the amplitude detector and the timer to the dispenser, the synchronous checker producing the dispense signal when the amplitude signal is substantially synchronous with the timing window.

5. The control of claim 4 wherein the timer comprises:

a first timer connected to the clock circuit and producing a first timer output which establishes a leading edge of the timing window thereby defining a minimum distance the object can be to the transceiver to activate the dispenser; and

a second timer connected to the first timer and the synchronous checker, and producing a second timer output which establishes a trailing edge of the timing window thereby defining a maximum distance the object can be from the transceiver to activate the dispenser.

6. The control of claim 5 wherein the first and second timers each comprise a potentiometer to adjust the first and second timer outputs to thereby vary the timing window.

7. The control of claim 6 wherein adjusting the potentiometer of the first timer varies the leading edge of the timing window.

8. The control of claim 6 wherein adjusting the potentiometer of the second timer varies the trailing edge of the timing window.

9. The control of claim 1 wherein the amplitude detector comprises a comparator to compare the amplitude of the reflected ultrasonic signal to the predetermined reference signal and produce the amplitude signal when the amplitude is greater than the predetermined reference signal.

10. The control of claim 9 wherein the comparator compares the amplitude of the reflected ultrasonic signal to the predetermined reference signal to provide an indication of the relative proximity of the object to the transceiver radially outward from the transceiver and defines a radially outwardly boundary of a volumetric target space, said volumetric target space being further defined by the timing window.

11. The control of claim 10 wherein the timer circuit produces a dispense signal when the amplitude signal occurs within the timing window which indicates the presence of the object within the volumetric target space.

12. The control of claim 1 further comprising a missing pulse detector connected between the dispense and the timer circuit to interrupt dispensing if a dispense signal does not occur within a predetermined period of time.

13. The control of claim 1 further comprising an on-delay timer circuit connected between the dispenser and the timer circuit delaying the dispense signal a predetermined time to ensure that the object is in position.

14. The control of claim 1 further comprising a clock disable connected to the clock circuit to disable the=control.

15. The control of claim 1 further comprising a maximum run timer connected between the timer circuit and the dispenser deactivate the dispenser after a predetermined period of time from receiving a dispense signal.

16. An ultrasonic position detector for detecting the presence of a container within a predetermined target space and activating a dispenser, the ultrasonic position detector comprising:

a clock producing periodic clock pulses;

an ultrasonic transmitter emitting pulses of ultrasonic waves responsive to the clock pulses for supply to the target space;

an ultrasonic receiver detecting emitted ultrasonic waves reflected by a container in the target space, and producing a reflected signal in response to the detection;

an amplitude comparator comparing the reflected signal to a predetermined reference signal and producing a position indicative signal when the reflected signal has a given relationship to the predetermined reference signal; and

a timer creating a timing window such that when the position indicative signal occurs within the timing window, indicating that the container is in the target space, the timer produces a dispense signal suppliable to the dispenser for activating said, and wherein the timer comprises a timing window a adjuster for adjusting minimum and maximum boundaries of the target space.

17. The ultrasonic position detector of claim 16 wherein the timer further comprises:

a first timer responsive to the clock and producing a first timer signal;

a second timer responsive to the first timer and producing a second timer signal; and

a synchronous checker producing the activation signal when the second timer signal and the position indicative signal occur substantially synchronously.

18. The ultrasonic position detector of claim 16 further comprising:

a disabler responsive to the clock and disabling the amplitude comparator for a predetermined period of time so that the detector ignores errant signals and vibrations.

19. The ultrasonic position detector of claim 16 further comprising:

an on-delay responsive to the timer to delay activating the dispenser a predetermined time to ensure the object is in position in the target space.

20. The ultrasonic position detector of claim 16 further comprising a missing pulse detector responsive to the timer to deactivate the dispenser when a dispense signal does not occur within a predetermined time.

21. The ultrasonic position detector of claim 16 further comprising an amplifier to amplify the reflected signal.

22. The ultrasonic position detector of claim 16 further comprising a microprocessor connecting the ultra-sonic transmitter and receiver to the dispenser.

23. The control of claim 16 further comprising a clock disable connected to the clock to disable the ultrasonic position detector.

24. The control of claim 16 further comprising a maximum run timer responsive to the dispense signal to deactivate the dispenser after a predetermined period of time after receiving the dispense signal.

25. A method of automatically dispensing a product in response to an object located in a predetermined target space comprising the steps of:

emitting ultrasonic waves having a dispersion path defining the target space below a dispenser;

placing the object in the target space such that the object is sufficiently located under the dispenser to an extent necessary to receive dispensed product, said object reflecting at least a portion of the emitted ultrasonic wave;

receiving ultrasonic waves reflected by the object in the dispersion path;

creating a timing window by setting minimum and maximum time limits for the time it takes the ultrasonic wave to be emitted, reflected, and received, which settings determine minimum and maximum boundaries of the target space as measured from where the ultrasonic waves are emitted;

timing how long it takes an ultrasonic wave to be emitted, reflected, and received;

determining that the timing of the ultrasonic wave is within the minimum and maximum time limits;

comparing the amplitude of the received ultrasonic wave to a predetermined parameter thereby determining if the object is sufficiently located within the target space laterally and vertically; and

dispensing product when the received ultrasonic wave satisfies the amplitude comparing step and the timing determining step.

26. The method of claim 25 further comprising the step of:

delaying dispensing for a predetermined time to ensure the object is sufficiently within the target space.

27. The method of claim 25 further comprising the step of:

turning the dispenser off when either of the amplitude comparing step and the timing determining step are not satisfied after the dispensing of product is commenced.

28. The method of claim 27 wherein the step of dispensing defines the target space as a volumetric space wherein the object is sufficiently positioned under a dispensing spigot to receive dispensed product without spillage during the step of dispensing, and remaining sufficiently positioned under the dispensing spigot during the step of turning the dispenser off to further avoid spillage.

29. The method of claim 25 wherein the step of emitting an ultrasonic wave further comprises emitting a periodic series of ultrasonic wave pulses.

30. The method of claim 29 further comprising the step of:

disabling the amplitude comparing step for a predetermined time while emitting each series of ultrasonic wave pulses.

31. The method of claim 25 further comprising the step of disabling dispensing product to allow cleaning.

32. The method of claim 25 further comprising the step of setting a maximum run time for the time of dispensing product and deactivating dispensing product when the maximum run time expires.

33. An ultrasonic detecting and dispensing control for detecting when an object is in a desired position and activating a dispenser in response to object position detection, the control comprising:

a clock circuit;

a transceiver connected to the clock circuit and having a transmitter portion and a receiver portion, the transmitter portion emitting ultrasonic signals having a cone-shaped dispersion path, the receiver portion receiving ultrasonic signals reflected by an object in the cone-shaped dispersion path, the reflected ultrasonic signals having an amplitude proportional to the distance between the object and the transceiver;

an amplitude detector connected to the transceiver to produce an amplitude signal when the amplitude of a reflected ultrasonic signal has a given relationship to a predetermined reference signal;

a timer circuit connected to the clock circuit and the amplitude detector and creating a timing window to produce a dispense signal activating the dispenser when the amplitude signal occurs within the timing window, and wherein the timer circuit comprises a timer connected to the clock-circuit and a synchronous checker connecting the amplitude detector and, the timer to the dispenser, the synchronous checker producing the dispense signal when the amplitude signal is substantially synchronous with the timing window, and wherein the timer comprises a first timer connected to the clock circuit and producing a first timer output which establishes a leading edge of the timing window thereby defining a minimum distance the object can be to the transceiver to activate the dispenser, and a second timer connected to the first timer and the synchronous checker and producing a second timer output which establishes a trailing edge of the timing window thereby defining a maximum distance the object can be from the transceiver to activate the dispenser, wherein the first and second timers each comprise a potentiometer to adjust the first and second timer outputs to thereby vary the timing window.

34. The control of claim 33 wherein adjusting the potentiometer of the first timer varies the leading edge of the timing window.

35. The control of claim 33 wherein adjusting the potentiometer of the second timer varies the trailing edge of the timing window.