Control circuit for gas discharge lamps, which has a transformer with start and run windings

• US 5,574,338 A
• Filed: 06/07/1995
• Issued: 11/12/1996
• Est. Priority Date: 06/07/1995
• Status: Expired due to Fees

• Current Assignee: Nicollet Technologies Corporation (Badger Transformer Co., Inc.)
• Original Assignee: Nicollet Technologies Corporation (Badger Transformer Co., Inc.)
• Inventors: Kuusisto, Douglas R., Persson, Eric G.
• Primary Examiner(s): Pascal, Robert
• Assistant Examiner(s): VU, DAVID HUNG
• Application Number:
  US08/487,503
• Time in Patent Office: 524 Days
• Field of Search: 315/307, 315/DIG. 5, 315/DIG. 7, 315/291, 315/225, 315/224, 315/226, 315/209 R
• US Class Current: 315/307
• CPC Class Codes: H05B 41/2885 Static converters especially adapted therefor; Control thereof H05B41/2882 takes precedence
• CPC Class Codes: H05B 41/388 for a transition from glow to arc
• CPC Class Codes: H05B 41/392 using semiconductor devices, e.g. thyristor
• CPC Class Codes: Y02B 20/00 Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps
• CPC Class Codes: Y10S 315/05 Starting and operating circuit for fluorescent lamp

Abstract

A control circuit for a gas discharge lamp according to the present invention includes a transformer having a primary run winding, a primary start winding and a secondary winding. The primary run winding is coupled to a source of an AC run signal. The secondary winding is coupled to the gas discharge lamp. A current sensor is coupled in series with the gas discharge lamp to sense current flow through the lamp. A high frequency oscillator is coupled to the primary start winding for providing a high frequency start signal to the primary start winding. In a start phase, the oscillator provides the high frequency start signal to the primary start winding to initiate ionization of the gas discharge lamp. Once the gas has sufficiently ionized in the lamp, the control circuit switches from the start phase to a run phase by removing the high frequency start signal from the primary start winding and applying the AC run signal to the primary run winding. Switching between the high frequency start signal and the AC run signal on the low voltage primary side of the transformer allows the transformer to be sized much smaller to match the operating characteristics of the bulb as opposed to its start characteristics.

Claims

1. A control circuit for a gas discharge lamp, which is configured for connection to a source of an AC run current, wherein the control circuit comprises:

input terminals which are adapted to be coupled to the source of the AC run current;

output terminals which are adapted to be coupled to the gas discharge lamp;

a transformer having a primary run winding, a primary start winding and a secondary winding, wherein the primary run winding is coupled to the input terminals and the secondary winding is coupled in parallel with the output terminals;

a run current control switch coupled in series with the primary run winding;

an oscillator coupled to the primary start winding of the transformer;

a start current control switch coupled to the oscillator;

a current sensor coupled in series with the output terminals; and

a feedback loop coupled between the current sensor and the run current control switch and between the current sensor and the start current control switch such that the run current control switch and the start current control switch are responsive to the current sensor.

2. The control circuit of claim 1 wherein the primary start winding is a separate winding from the primary run winding.

3. The control circuit of claim 1 wherein the primary start winding is a portion of the primary run winding.

4. The control circuit of claim 1 and further comprising:

a run voltage reference generator coupled to

the input terminals; and

wherein the oscillator includes a phase-locked loop which is coupled to the run voltage reference generator such that the oscillator is in phase with the source of the run current.

5. The control circuit of claim 4 and further comprising:

a power amplifier coupled between the phase locked loop and the start winding.

6. The control circuit of claim 1 wherein the run current has a first frequency and the oscillator is adapted to generate a start signal having a second frequency that is an even integer multiple of the first frequency.

7. The control circuit of claim 1 wherein the feedback loop comprises:

a threshold reference source; and

a threshold comparator having a first comparison input coupled to the threshold reference source, a second comparison input coupled to the current sensor, and a comparison output coupled to the run current control switch and the start current control switch.

8. The control circuit of claim 1 wherein the feedback loop comprises a time delay circuit having an input coupled to the current sensor and an output coupled to the start current control switch and the run current control switch, and wherein the timing circuit output has a time delay relative to the timing circuit input.

9. The control circuit of claim 1 and further comprising:

a run voltage reference generator coupled to the input terminals;

a zero voltage reference source; and

a zero-crossing comparator having a first comparison input coupled to the run voltage reference generator, a second comparison input coupled to the zero voltage reference source, and a comparison output coupled to the feedback loop such that the feedback loop is synchronized with zero voltage crossings in the source of the run current.

10. The control circuit of claim 1 wherein the run current control switch comprises a phase control circuit.

11. The control circuit of claim 10 and further comprising:

a source of an adjustable intensity reference voltage;

an error amplifier having a first amplifier input coupled to the source of the adjustable intensity reference voltage, a second amplifier input coupled to the feedback loop, and an amplifier output coupled to the phase control circuit.

12. A control circuit for a gas discharge lamp, which is configured for connection to a source of an AC run signal that has a first frequency, wherein the control circuit comprises:

input terminals which are adapted to be coupled to the source of the AC run signal;

output terminals which are adapted to be coupled to the gas discharge lamp;

a transformer having a primary run winding, a primary start winding and a secondary winding, wherein the primary run winding is coupled to the input terminals and the secondary winding is coupled in parallel with the output terminals;

oscillator means coupled to the primary start winding for generating a start signal which has a second frequency that is higher than the first frequency;

means for sensing current flow through the output terminals;

means for selectively applying the start signal to the primary start winding as a function of the sensed current through the output terminals; and

means for selectively applying the run signal to the primary run winding as a function of the sensed current through the output terminals.

13. The control circuit of claim 12 wherein the primary start winding is a separate winding than the primary run winding.

14. The control circuit of claim 12 wherein the primary start winding is formed of a portion of the primary run winding.

15. The control circuit of claim 12 wherein the second frequency is an even integer multiple of the first frequency.

16. The control circuit of claim 12 wherein the oscillator means comprises means for locking a phase of the start signal with a phase of the run signal.

17. The control circuit of claim 12 wherein:

the means for selectively applying the start signal comprises means for removing the start signal from the primary start winding as a function of the sensed current flow through the output terminals; and

the means for selectively applying the run signal comprises means for applying the run signal to the primary run winding after the start signal is removed from the primary start winding.

18. The control circuit of claim 12 and further comprising:

a switching circuit coupled in a feedback loop between the means for sensing current flow and the means for selectively applying the start and run signals, wherein the switching circuit comprises means for comparing a selected threshold current with the sensed current flow.

19. The control circuit of claim 18 wherein the switching circuit further comprises:

means for generating a start time delay, which is coupled to the means for comparing; and

means for detecting when a voltage level of the run signal crosses a zero level, which is coupled to the means for generating a start time delay, such that the means for selectively applying the run signal applies the run signal to the primary run winding at the next detected zero crossing of the run signal after both the sensed current reaches the selected threshold current and the start time delay has elapsed.

20. The control circuit of claim 12 wherein:

the run signal is an alternating current signal having a plurality of sequential positive and negative half cycles; and

the means for selectively applying the run signal includes phase control means coupled in series with the primary run winding, for applying the run signal to the primary run winding during selected portions of each half cycle to control power delivered to the gas discharge lamp.

21. A method of controlling a gas discharge lamp, comprising:

coupling the gas discharge lamp in parallel with a secondary winding of a transformer;

applying an alternating current (AC) start signal to a primary start winding of the transformer;

sensing current flow generated through the gas discharge lamp in response to the AC start signal;

removing the AC start signal as a function of the sensed current flow through the gas discharge lamp; and

applying an alternating current (AC) run signal to a primary run winding of the transformer after removing the AC start signal.

22. The method of claim 21 wherein the steps of applying the AC start signal and the AC run signal comprise applying the AC start signal at a first frequency and applying the AC run signal at a second frequency, wherein the first frequency is an even integer multiple of the second frequency.

23. The method of claim 21 wherein the steps of applying the AC start signal and the AC run signal comprise applying the AC start signal and applying the run signal in phase with one another.

24. The method of claim 21 wherein the step of applying the AC run signal comprises applying the AC run signal from a time at which a voltage level of the AC run signal crosses zero.

25. The method of claim 21 wherein the AC run signal includes a plurality of sequential positive and negative half cycles and wherein the step of applying the AC run signal comprises:

applying the AC run signal during selected portions of each half cycle to control power delivered to the gas discharge lamp.

26. The method of claim 25 wherein the step of applying the AC run signal further comprises:

applying the AC run signal after a first phase delay in each positive half cycle;

applying the run signal after a second phase delay in each negative half cycle; and

balancing the first and second phase delays as a function of the sensed current flow such that a net direct current (DC) flow in the gas discharge lamp is zero.

27. A control circuit for a gas discharge lamp, which is configured for connection to a source of an AC run signal that has a first frequency, wherein the control circuit comprises:

input terminals which are adapted to be coupled to the source of the AC run signal;

output terminals which are adapted to be coupled to the gas discharge lamp;

a transformer having a primary run winding, a primary start winding and a secondary winding, wherein the primary run winding is coupled to the input terminals and the secondary winding is coupled in parallel with the output terminals;

an oscillator having an oscillator output which is coupled to the primary start winding and which generates a start signal having a second frequency that is higher than the first frequency;

a current sensor coupled in series with the output terminals, wherein the current sensor has a sensor output which generates a feedback signal as a function of current flowing through the secondary winding;

a start current control switch coupled to the oscillator, which selectively applies the start signal to the primary start winding as a function of the feedback signal; and

a run current control switch coupled in series with the primary run winding, which selectively applies the AC run signal to the primary run winding as a function of the feedback signal.

28. A gas discharge lamp control circuit configured for controlling power delivered from an AC source to a gas discharge lamp, wherein the AC source supplies an AC drive signal having a plurality of sequential positive and negative half cycles, the control circuit comprising:

input terminals which are adapted to be coupled to the AC source;

output terminals which are adapted to be coupled to the gas discharge lamp;

a transformer having a primary winding and a secondary winding, wherein the primary winding is coupled to the input terminals and the secondary winding is coupled in parallel with the output terminals;

a capacitor coupled in series with the output terminals;

phase control means coupled in series with the primary winding for conducting current of the AC drive signal after a first phase delay during the positive half cycles and for conducting current of the AC drive signal after a second phase delay during the negative half cycles; and

trigger means coupled to the phase control means for determining the first and second phase delays.