Manifold absolute pressure sensor emulator

• US 5,574,645 A
• Filed: 02/28/1995
• Issued: 11/12/1996
• Est. Priority Date: 02/28/1995
• Status: Expired due to Fees

• Current Assignee: Snap-On Technologies Incorporated (Snap-On Incorporated)
• Original Assignee: Snap-On Technologies Incorporated (Snap-On Incorporated)
• Inventors: Niemi, Ross A., Meeker, Michael B.
• Primary Examiner(s): Teska, Kevin J.
• Assistant Examiner(s): LOUIS JACQUES, JACQUES H
• Application Number:
  US08/395,906
• Time in Patent Office: 623 Days
• Field of Search: 364/578, 364/431.04, 364/431.05, 364/431.07, 364/431.03, 364/431.01, 364/424.03, 364/431.12, 123/480, 123/478, 123/419, 123/488, 123/494, 123/676, 123/679, 123/678, 123/418, 123/415, 123/423, 123/452, 123/458, 123/482, 123/491-493, 123/497, 73/117.3, 73/118.2, 73/119 A, 324/556, 324/384, 324/503
• US Class Current: 701/102
• CPC Class Codes: G01D 18/00 Testing or calibrating apparatus or arrangements provided for in groups G01D1/00 - G01D15/00
• CPC Class Codes: G01L 27/007 Malfunction diagnosis, i.e. diagnosing a sensor defect

Abstract

A manifold absolute pressure (MAP) sensor emulator is used to emulate the operation of a properly functioning MAP sensor of the type under test. The test involves breaking the pneumatic connection between the vacuum hose from the intake manifold and the MAP sensor input, and breaking the electrical connection between the MAP sensor output and the vehicle on-board computer. The vacuum hose is instead connected to a vacuum probe input of the emulator and the electrical connection to the on-board computer is also connected to the emulator. Thus, the emulator is connected in place of the MAP sensor, and software in the emulator is programmed to provide a voltage or frequency output corresponding to various vacuum levels of a particular MAP sensor. Thus, the emulator can emulate the sensor and, if the engine operates properly in this mode, it indicates that the MAP sensor was bad, and, if not, it indicates that the problem may be elsewhere. The emulator can be programmed to emulate the MAP sensors of different automobiles.

Claims

1. A manifold absolute pressure (MAP) sensor emulator for diagnosing the condition of a MAP sensor by emulating the operation of the MAP sensor when normally functioning, for use with a vacuum probe coupled to an intake manifold of an internal combustion engine and generating electrical signals in response to vacuum pressure at the intake manifold, said emulator comprising:

a user interface for inputting data representative of the MAP sensor to be emulated; and

an emulation circuit, responsive to the electrical signals and to the data for automatically generating a sensor substitution signal representative of the normal operating output of the emulated MAP sensor, wherein said emulation circuit includes means for varying a voltage level of the sensor substitution signal proportional to a change in the vacuum pressure sensed by the vacuum probe.

2. The MAP sensor emulator of claim 1, wherein said voltage varying means includes:

table look-up means, responsive to said electrical signals and said keypad data, for generating a voltage indicating value;

a pulse width modulation unit for generating a pulse width modulated signal on the basis of said voltage indicating value; and

a waveform shaping circuit for modifying said pulse width modulated signal to generate said sensor substitution signal.

3. The MAP sensor emulator of claim 2, wherein said table look-up means includes means for determining an average value for the electrical signals and means for comparing that average value to a reference value in a table, to derive said voltage indicating value.

4. The MAP sensor emulator of claim 3, wherein said look-up means includes means for deriving the voltage indicating value from a value associated with a predetermined one of the reference values in the table when said average value is outside the range of reference values in the table.

5. The MAP sensor emulator of claim 3, wherein said look-up means includes means for linearly interpolating the voltage indicating value when said average value is between two consecutive reference values in the table.

6. The MAP sensor emulator of claim 1, wherein said emulation circuit includes a microprocessor circuit.

7. The MAP sensor emulator of claim 6, wherein said microprocessor circuit includes an analog-to-digital converter, for digitizing the electrical signals from the vacuum probe.

8. A manifold absolute pressure (MAP) sensor emulator for diagnosing the condition of a MAP sensor by emulating the operation of the MAP sensor when normally functioning, for use with a vacuum probe coupled to an intake manifold of an internal combustion engine and generating electrical signals in response to vacuum pressure at the intake manifold, said emulator comprising:

a user interface for inputting data representative of the MAP sensor to be emulated; and

an emulation circuit, responsive to the electrical signals and to the data, for automatically generating a sensor substitution signal representative of the normal operating output of the emulated MAP sensor, wherein said emulation circuit includes means for varying a frequency level of the sensor substitution signal proportional to a change in the vacuum pressure to the vacuum probe.

9. The MAP sensor emulator of claim 8, wherein said frequency varying means includes:

table look-up means, responsive to said electrical signals and said keypad data, for generating a frequency indicating value; and

a timer circuit for generating said sensor substitution signal on the basis of said frequency indicating value.

10. The MAP sensor emulator of claim 9, wherein said table look-up means includes means for determining an average value for the electrical signals and means for comparing that value to a reference value in a table to derive said voltage indicating value.

11. The MAP sensor emulator of claim 10, wherein said look-up means includes means for deriving the voltage indicating value from a value associated with a predetermined one of the reference values in the table when said average value is outside the range of reference values in the table.

12. The MAP sensor emulator of claim 10, wherein said look-up means includes means for linearly interpolating the voltage indicating value when said average value is between two consecutive reference values in the table.

13. A manifold absolute pressure (MAP) sensor emulator for diagnosing the condition of a MAP sensor by emulating the operation of the MAP sensor when normally functioning, for use with a vacuum probe coupled to an intake manifold of an internal combustion engine and generating electrical signals in response to vacuum pressure at the intake manifold, said emulator comprising:

a user interface for inputting data representative of the MAP sensor to be emulated; and

an emulation circuit, responsive to the electrical signals and to the data, for automatically generating a sensor substitution signal representative of the normal operating output of the emulated MAP sensor, wherein said emulation circuit includes;

signal generating means for selectively varying either a voltage level or a frequency level of the sensor substitution signal in response to a change in the vacuum pressure to the vacuum probe.

14. The MAP sensor emulator of claim 13, wherein said signal generating means includes:

table look-up means, responsive to said electrical signals and said keypad data, for generating a look-up value corresponding to either a voltage indicating value or a frequency indicating value;

a pulse width modulation unit for generating a pulse-width-modulated signal on the basis of said look-up value when said value is the voltage indicating value;

a waveform shaping circuit for modifying said pulse width modulated signal to generate said sensor substitution signal; and

a timer circuit for generating said sensor substitution signal on the basis of said look-up value when said value is the frequency indicating value.

15. The MAP sensor emulator of claim 13, wherein said emulation circuit includes positive/negative selector means for selectively outputting the sensor substitution signal as either a positive voltage signal or a negative voltage signal with respect to the electrical signals from said vacuum probe.

16. The MAP sensor emulator of claim 13 wherein said user interface is a keypad for inputting said data, said data including a frequency indicating parameter when the MAP sensor to be emulated is a frequency variable device and a voltage indicating parameter when the MAP sensor to be emulated is a voltage variable device.

17. The MAP sensor emulator of claim 16, wherein said emulation circuit includes a microprocessor.

18. The MAP sensor emulator of claim 16, wherein said emulation circuit includes:

a pulse width modulation unit for generating a pulse-width-modulated signal on the basis of said voltage indicating parameter when said MAP sensor is a voltage variable device;

a waveform shaping circuit for modifying said pulse-width-modulated signal to generate said simulated signal when the MAP sensor to be emulated is a voltage variable device; and

a timer circuit for generating said simulated signal on the basis of said frequency indicating parameter when the MAP sensor to be emulated is a frequency variable device.