Solenoid actuator

• US 5,575,309 A
• Filed: 11/21/1994
• Issued: 11/19/1996
• Est. Priority Date: 04/03/1993
• Status: Expired due to Fees

• Current Assignee: B L P Components
• Original Assignee: B L P Components
• Inventors: Connell, Richard A.
• Primary Examiner(s): LEE, KEVIN L
• Application Number:
  US08/338,560
• Time in Patent Office: 729 Days
• Field of Search: 251/77, 251/129.2, 251/129.15, 251/129.01, 251/129.22, 137/554, 137/556
• US Class Current: 137/556
• CPC Class Codes: F16K 31/082 using a electromagnet and a permanent magnet
• CPC Class Codes: Y10T 137/8242 Electrical
• CPC Class Codes: Y10T 137/8275 Indicator element rigidly carried by the movable element whose position is indicated

Abstract

A solenoid actuator for a fluid flow valve comprises a closure member (64) adapted to engage a fluid flow orifice (16), and includes a magnetic plunger (46) under the control of a solenoid, for moving the closure member (64) into or out of engagement with the orifice (16). To assist the opening of the valve, a diaphragm spring (66) aids the downward force upon plunger (46) at changeover, being deflected during the upward stroke of plunger (46) and held deflected until changeover.

The solenoid plunger (46) is stable at either end of its travel to maintain the selected state of the valve, change of state to open or close orifice (16) being by means of an magnetic pulse generated by solenoid coil (43), the plunger (46) being latched at closure by permanent magnets (32,34).

The diaphragm spring (66) may form part of an assembly (62) including a membrane switch (70), responsive to the state of the valve, the assembly (62) fitting into the body of the closure member (64). Alternatively a reed switch responsive to magnetic flux may provide valve status indication.

The use of a diaphragm spring to assist in valve opening, enables provision of an axially more compact, and electromagnetically more efficient actuator, able with appropriate intrinsic safety protection, to be enclosed within a gas meter housing to control an incoming gas supply under control of electronic switching circuits.

Claims

1. Solenoid actuator for a fluid flow valve, the solenoid actuator comprising:

a closure member adapted to engage a fluid flow aperture external to the solenoid actuator;

solenoid means having a movable plunger adapted to move the closure member into engagement with the fluid flow aperture;

the closure member comprising a sealing surface to contact the fluid flow aperture and a diaphragm spring, within the closure member, to which the plunger is attached;

the diaphragm spring being adapted to deform in the direction of travel of the solenoid plunger when the sealing surface has contacted the fluid flow aperture, to convey to the sealing surface, and to limit, the force exerted upon the sealing surface by the solenoid means, and to provide a force acting to displace the closure member from the fluid flow aperture when the force due to the solenoid means is removed.

2. A solenoid actuator in accordance with claim 1 in which the periphery of the diaphragm spring bears upon the underside of the sealing surface directly below that part of the sealing surface which contacts and seals the fluid flow aperture.

3. A solenoid actuator in accordance with claim 1 including a switch, the operative state of which indicates the position of the closure member relative to the fluid flow aperture.

4. A solenoid actuator in accordance with claim 3 in which the switch is a membrane switch incorporated within the closure member.

5. A solenoid actuator in accordance with claim 3 in which the switch is a magnetically operated reed switch mounted in or in proximity to the magnetic circuit of the solenoid means and responsive to the magnetic flux therein.

6. A solenoid actuator in accordance with claim 1 in which the magnetic circuit of the solenoid means includes a permanent magnet, and in which the plunger is held stably with the closure member in engagement with the fluid flow aperture, by means of the magnetic flux due to the permanent magnet.

7. A solenoid actuator in accordance with claim 6 in which the plunger is moved to or from the stable state in which it is held by the permanent magnet, by means of a pulse of magnetic force.

8. A gas meter having a gas-tight casing;

a gas inlet line to the gas meter, the gas inlet line having an aperture within the gas-tight casing, to permit the flow of gas from the inlet line to the gas-tight casing; and

a solenoid actuator mounted in its entirety within a region of the gas-tight casing through which the flow of gas passes, to control the flow of gas through the aperture into the gas tight casing.

9. A gas meter having a gas-tight casing;

a gas inlet line to the gas meter, the gas inlet line having an aperture within the gas-tight casing, to permit the flow of gas from the inlet line into the gas-tight casing; and

a solenoid actuator mounted within the gas-tight casing, to control the flow of gas through the aperture into the gas-tight casing; and

in which the solenoid actuator comprises a closure member adapted to engage the aperture; and

solenoid means having a movable plunger adapted to move the closure member into engagement with the aperture;

the closure member comprising a sealing surface to contact the aperture and a diaphragm spring, within the closure member, to which the plunger is attached;

the diaphragm spring being adapted to deform in the direction of travel of the solenoid plunger when the sealing surface has contacted the aperture;

to convey to the sealing surface, and to limit, the force exerted upon the sealing surface by the solenoid means, and to provide a force acting to displace the closure member from the fluid flow aperture when the force due to the solenoid means is removed.