Retractable needle cannula insertion set with refinements to better control leakage, retraction speed and reuse

• US 5,575,777 A
• Filed: 04/10/1995
• Issued: 11/19/1996
• Est. Priority Date: 11/15/1993
• Status: Expired due to Term

• Current Assignee: Becton, Dickinson & Co
• Original Assignee: Becton, Dickinson & Co
• Inventors: Davidner, Alan A., Cover, Walter E.
• Primary Examiner(s): Green, Randall L.
• Assistant Examiner(s): Alexander, V.
• Application Number:
  US08/422,662
• Time in Patent Office: 589 Days
• Field of Search: 604/197, 604/198, 604/136, 604/138, 604/230, 604/110, 604/162, 604/263, 604/194, 604/168, 604/169, 604/236, 604/190, 604/126, 128/752
• US Class Current: 604/198
• CPC Class Codes: A61M 2005/3226 with means obstructing or blocking the needle mounting opening
• CPC Class Codes: A61M 25/0606 "Over-the-needle" catheter assemblies, e.g. I.V. catheters
• CPC Class Codes: A61M 25/0631 having means for fully covering the needle after its withdrawal, e.g. needle being withdrawn inside the handle or a cover being advanced over the needle
• CPC Class Codes: A61M 25/0693 Flashback chambers
• CPC Class Codes: A61M 5/3232 Semi-automatic needle retraction, i.e. in which triggering of the needle retraction requires a deliberate action by the user, e.g. manual release of spring-biased retraction means

Abstract

Leakage of blood from the insertion set, during and after safety-needle retraction, is suppressed by components that receive and retain flash blood for viewing--notwithstanding forces developed within the device in retraction. One preferred such system includes a flash chamber that moves with the retracting needle, within a hollow handle, carrying a relatively high flow-impedance element which allows air exhaust from the chamber into the handle to admit flash blood--but isolates blood in the chamber from retraction-generated increase in air pressure in the handle. Energy-absorbing components control or compensate for retraction speed, to provide quiet smooth retraction--while yet enabling use of ample retraction force to make retraction reliable. Among several energy absorbing systems disclosed is a preferred one that includes a viscous material introduced within the hollow handle to damp the retracting motion; and an injection port to facilitate introduction of the viscous material. Needle reuse, and concomitant risk of spreading disease, are avoided through components that deter needle redeployment--by deterring access to or forward motion of the needle, or trigger reengagement.

Claims

1. An introducer needle assembly, comprising:

a hollow needle having a proximal end and a sharp distal end;

a hollow handle having a distal end and a proximal end;

a needle hub connected to the proximal end of the hollow needle and slidably disposed in the hollow handle wherein the needle hub includes a flashback chamber in fluid communication with the hollow needle for receiving blood from within the hollow needle;

a spring operably connected to the needle hub;

a latch operably engaging the needle hub selectively to maintain the needle hub adjacent to the distal end of the hollow handle against the bias of the spring; and

a means disposed in the hollow handle for slowing the speed of the needle hub when the latch is disengaged from the needle hub and the spring biases the needle hub toward the proximal end of the hollow handle.

2. The introducer needle assembly of claim 1 wherein the means for slowing the speed of the needle hub is a dashpot affixed to the needle hub.

3. The introducer needle assembly of claim 1 wherein the means for slowing the speed of the needle hub is an outer surface on the needle hub that bears against an inner surface on the hollow handle during relative motion between the hollow handle and the needle hub.

4. The introducer needle assembly of claim 1 wherein the means for slowing the speed of the needle hub is a crushable filter affixed to a proximal end of the flashback chamber.

5. The introducer needle assembly of claim 1 wherein the means for slowing the speed of the needle hub is a viscous substance in the hollow handle.

6. An introducer needle assembly, comprising:

a hollow needle having a proximal end and a sharp distal end;

a hollow handle having a distal end and a proximal end;

a needle hub connected to the proximal end of the hollow needle and slidably disposed in the hollow handle;

a spring operably connected to the needle hub;

a latch operatively engaging the needle hub selectively to maintain the needle hub adjacent to the distal end of the hollow handle against the bias of the spring; and

a viscous substance in the hollow handle to slow the speed of the needle hub when the spring biases the needle hub toward the proximal end of the handle.

7. The introducer needle assembly of claim 6 wherein the hollow handle defines a port therein for placement of the viscous substance within the hollow handle.