Shape memory alloy internal linear actuator for use in orthopedic correction

• US 5,575,790 A
• Filed: 03/28/1995
• Issued: 11/19/1996
• Est. Priority Date: 03/28/1995
• Status: Expired due to Fees

• Current Assignee: Rensselaer Polytechnic Institute
• Original Assignee: Rensselaer Polytechnic Institute
• Inventors: Fairweather, James A., Carl, Allen, Craig, Kevin C., Hirsch, Robert S., Wright, Andrew B., Chen, Michael M.
• Primary Examiner(s): Tucker, Guy V.
• Assistant Examiner(s): Woo, Julian W.
• Application Number:
  US08/440,304
• Time in Patent Office: 602 Days
• Field of Search: 606/61, 606/78, 606/63, 606/68, 606/72, 606/60, 606/57, 606/58, 606/54, 606/105, 310/96, 310/100, 192/45, 192/38, 192/82 T, 192/89.2, 192/92
• US Class Current: 606/60
• CPC Class Codes: A61B 17/7014 with means for adjusting the distance between two screws or hooks
• CPC Class Codes: A61B 17/7216 for bone lengthening or compression A61B17/7258 takes precedence
• CPC Class Codes: A61B 17/7258 with laterally expanding parts, e.g. for gripping the bone
• CPC Class Codes: A61B 2017/00398 using powered actuators, e.g. stepper motors, solenoids
• CPC Class Codes: A61B 2017/00867 shape memory effect for prostheses A61F2210/0014
• CPC Class Codes: Y10S 606/911 Memory material

Abstract

An implantable linear actuator device for use in orthopedic correction procedures, the device comprising a housing including a first tubular portion and a second tubular portion, the second tubular portion slidably received in telescoping relationship within the first tubular portion; and a drive mechanism secured within the housing and connected between the first and second tubular portions, the drive mechanism including a main screw shaft rotatably journalled at one end in the first tubular portion and threadably connected at an opposite end to the second tubular portion; a one-way rotatable clutch engageable with the main screw shaft such that rotation of the clutch in one direction will effect rotation of the main screw shaft in the one direction but rotation of the clutch in an opposite direction will not rotate the main screw shaft; and a shape memory alloy component fixed between the clutch and the first tubular portion such that, upon application of heat, the component causes the clutch and the screw shaft to rotate in the one direction.

Claims

1. An implantable linear actuator device for use in orthopedic correction procedures, the device comprising:

a housing including a first tubular portion and a second tubular portion, the second tubular portion slidably received in telescoping relationship within the first tubular portion; and

a drive mechanism secured within said housing and connected between said first and second tubular portions, said drive mechanism configured and arranged to convert rotational movement to linear movement to thereby extend said second tubular portion in a direction away from said first tubular portion; and

externally actuatable shape memory alloy means connected to said drive mechanism for imparting rotational motion to said drive mechanism.

2. The linear actuator of claim 1 wherein attachment tabs are provided on each of said first and second tubular portions.

3. The linear actuator of claim 1 wherein said drive mechanism includes a main screw shaft rotatably journalled at one end in said first tubular portion and threadably connected at an opposite end to said second tubular portion.

4. The linear actuator of claim 3 wherein said drive mechanism further includes a one-way rotatable clutch engageable with said main screw shaft such that rotation of the clutch in one direction will effect rotation of said main screw shaft in said one direction but rotation of the clutch in an opposite direction will not rotate said main screw shaft.

5. The linear actuator of claim 4 wherein said shape memory alloy means includes an elongated wire fixed between said first tubular portion and said clutch.

6. The linear actuator of claim 5 wherein a coil spring is arranged between said clutch and said first tubular member so as to rotate the clutch in said opposite direction upon cooling of said wire.

7. The linear actuator of claim 5 wherein a rod spring is arranged between said clutch and said first tubular member so as to rotate the clutch in said opposite direction upon cooling of said wire.

8. The linear actuator of claim 1 wherein said shape memory alloy means comprises a nickel-titanium alloy wire.

9. An implantable linear actuator device for use in orthopedic correction procedures, the device comprising:

a housing including a first tubular portion and a second tubular portion, the second tubular portion slidably received in telescoping relationship within the first tubular portion; and

a drive mechanism secured within said housing and connected between said first and second tubular portions, said drive mechanism including a main screw shaft rotatably journalled at one end in said first tubular portion and threadably connected at an opposite end to said second tubular portion;

a one-way rotatable clutch engageable with said main screw shaft such that rotation of the clutch in one direction will effect rotation of said main screw shaft in said one direction but rotation of the clutch in an opposite direction will not rotate said main screw shaft; and

a shape memory alloy component fixed between said clutch and said first tubular portion such that, upon application of heat, said component causes said clutch and said screw shaft to rotate in said one direction.

10. The linear actuator of claim 9 wherein said shape memory alloy component comprises a nickel-titanium alloy wire extending about 180°

circumferentially about said clutch.

11. The linear actuator of claim 10 and including a spring fixed between said clutch and said first tubular portion such that, upon removal of heat, said spring component causes said clutch only to rotate in a direction opposite said one direction.

12. The linear actuator of claim 11 wherein said spring comprises a substantially J-shaped rod spring.

13. The linear actuator of claim 11 wherein said spring comprises a coil spring.