Endovascular stent with locking ring

• US 5,575,818 A
• Filed: 02/14/1995
• Issued: 11/19/1996
• Est. Priority Date: 02/14/1995
• Status: Expired due to Term

• Current Assignee: Corvita Corporation (Boston Scientific Corporation)
• Original Assignee: Corvita Corporation (Boston Scientific Corporation)
• Inventors: Pinchuk, Leonard
• Primary Examiner(s): Weiss, John G.
• Assistant Examiner(s): SNOW, BRUCE EDWARD
• Application Number:
  US08/388,612
• Time in Patent Office: 644 Days
• Field of Search: 623/1, 623/11, 623/12, 606/192, 606/194, 606/195, 606/108
• US Class Current: 623/1.15
• CPC Class Codes: A61F 2/07 Stent-grafts
• CPC Class Codes: A61F 2/90 characterised by a net-like or mesh-like structure
• CPC Class Codes: A61F 2002/072 Encapsulated stents, e.g. wire or whole stent embedded in lining
• CPC Class Codes: A61F 2002/075 the stent being loosely attached to the graft material, e.g. by stitching
• CPC Class Codes: A61F 2002/8486 provided on at least one of the ends
• CPC Class Codes: A61F 2210/0076 multilayered, e.g. laminated structures
• CPC Class Codes: A61F 2220/0016 with sharp anchoring protrusions, e.g. barbs, pins, spikes
• CPC Class Codes: A61F 2220/005 using adhesives
• CPC Class Codes: D04C 1/06 Braid or lace serving particular purposes
• CPC Class Codes: D10B 2101/20 Metallic fibres
• CPC Class Codes: D10B 2403/0112 One smooth surface, e.g. laminated or coated
• CPC Class Codes: D10B 2403/0333 with tubular portions of variable diameter or distinct axial orientation
• CPC Class Codes: D10B 2509/06 Vascular grafts; stents

Abstract

A tubular stent is provided with a braided structure having a body portion and an end portion, where the end portion has a higher pitch angle than the body portion, thereby forming a locking ring. If desired, a second locking ring can be provided at a second end portion of the stent. The locking rings may each include an elevated locus of wires which forms a barb. The barb provides additional strength and sharpness to the locking ring when used to anchor the graft within a blood vessel. The stent is preferably coated or lined with a porous bio-compatible material to allow tissue ingrowth. A preferred method of manufacture comprises inserting a braid into a tube having a smaller diameter than the braid, with one or both of the end portions of the braid extending outside the tube, and precipitation hardening the braid in this configuration in order to form a stent having a body portion with a first pitch angle and one or two locking ring portions with a larger pitch angle.

Claims

1. A prosthetic device for implantation in a body cavity of a living body, comprising:

a braided stent formed from a first plurality of resiliently-deformable wires helically wound in a first direction and a second plurality of resiliently-deformable wires helically wound in a second direction opposite said first direction and crossing said first wires, said stent having a first cylindrical body portion with said first and second wires crossing at a base pitch angle, and a first substantially cylindrical end portion where said first and second wires cross at a first end portion pitch angle, wherein,

said first end portion pitch angle is substantially greater than said base pitch angle producing greater radial force than that of said body portion.

2. A prosthetic device according to claim 1, wherein:

said base pitch angle is less than or equal to 90°

.

3. A prosthetic device according to claim 2, wherein:

said base pitch angle is between 70° and

90°

.

4. A prosthetic device according to claim 1, wherein:

said first end portion pitch angle is greater than 90°

.

5. A prosthetic device according to claim 4, wherein:

said first end portion pitch angle is between 140° and

180°

.

6. A prosthetic device according to claim 1, wherein:

said base pitch angle is equal to or less than 90° and

said first end portion pitch angle is between 140° and

180°

.

7. A prosthetic device according to claim 6, wherein:

said base pitch angle is between 70° and

90°

, and said first end portion pitch angle is between 160° and

180°

.

8. A prosthetic device according to claim 1, wherein:

said body portion has a body portion diameter, said first end portion has a first end portion diameter, and said stent has a second end portion having a second end portion diameter, and

at least said first end portion diameter is different from said body portion diameter.

9. A prosthetic device according to claim 8, wherein:

said first end portion diameter and said second end portion diameter are greater than said body portion diameter.

10. A prosthetic device according to claim 9, wherein:

a ratio of said first end portion diameter to said body portion diameter is between 1 and 2.

11. A prosthetic device according to claim 10, wherein:

a ratio of said first end portion diameter to said body portion diameter is between 1 and 1.3.

12. A prosthetic device according to claim 1, wherein:

said stent has a second end portion having a second end portion pitch angle which is greater than said base pitch angle.

13. A prosthetic device according to claim 12, wherein:

said second end portion pitch angle substantially equals said first end portion pitch angle.

14. A prosthetic device according to claim 1, wherein:

said first end portion includes a braided elevated section located at a location other than at a very end of said prosthetic device and having a diameter larger than a diameter of the remainder of said first end portion, thereby forming a barb.

15. A prosthetic device according to claim 6, wherein:

said first end portion includes a braided elevated section located at a location other than at a very end of said prosthetic device and having a diameter larger than a diameter of the remainder of said first end portion, thereby forming a barb.

16. A prosthetic device according to claim 1, wherein:

said stent is coated or lined with a porous bio-compatible graft material.

17. A prosthetic device according to claim 16, wherein:

said porous bio-compatible graft material is one of a polyurethane, a spun polyurethane, a spun polycarbonate urethane, a spun silicone, and a spun polyolefin.

18. A prosthetic device according to claim 1, wherein:

said first end portion is stepped relative to said body portion with said body portion having a first diameter, and said first end portion having a second diameter substantially different than said first diameter.

19. A prosthetic device according to claim 18, wherein:

said second diameter is greater than said first diameter.

20. A prosthetic device according to claim 19, wherein:

a ratio of said second diameter to said first diameter is less than 2.

21. A prosthetic device according to claim 20 wherein:

said ratio is less than 1.3.

22. A prosthetic device according to claim 18, wherein:

said stent has a second end portion substantially stepped relative to said body portion and having a third diameter substantially equal to said second diameter.

23. A prosthetic device according to claim 18 for implantation in an aneurysm having a neck diameter, wherein:

said first end portion has a pitch length equal to or less than the neck diameter.

24. A prosthetic device according to claim 23, wherein:

said stent has a second end portion substantially stepped relative to said body portion and having a third diameter substantially equal to said second diameter.