Method and apparatus for monitoring and ensuring product quality

• US 5,576,967 A
• Filed: 12/29/1993
• Issued: 11/19/1996
• Est. Priority Date: 05/22/1992
• Status: Expired due to Fees

• Current Assignee: Institut Dr Friedrich Forster Pruferatebau GmbH & Company KG
• Original Assignee: Institut Dr Friedrich Forster Pruferatebau GmbH & Company KG
• Inventors: Grabner, Alexander
• Primary Examiner(s): RUGGIERO, JOSEPH F
• Application Number:
  US08/175,110
• Time in Patent Office: 1,056 Days
• Field of Search: 364/468, 364/550, 364/551.01, 364/552, 364/554, 364/507, 364/469, 364/472, 364/575
• US Class Current: 700/122
• CPC Class Codes: B21B 37/00 Control devices or methods specially adapted for metal-rolling mills or the work produced thereby methods or devices for measuring specially adapted for metal-rolling mills B21B38/00
• CPC Class Codes: B21B 38/00 Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product control devices or methods B21B37/00
• CPC Class Codes: B21C 51/00 Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
• CPC Class Codes: G07C 3/14 Quality control systems

Abstract

In a quality monitoring method it is proposed that in continuous operation a test signal be generated, digitized, logarithmized, followed by the calculation of a frequency distribution of the test signal amplitude. The frequency distribution can then be integrated in individual areas, the result for each area forming a feature of the test signal. The features of a test signal are combined into vectors, which can be used for a better evaluation of the quality of the production plant.

Claims

1. A method of monitoring the product quality of a continuously produced product and comprising the steps of

generating a continuous test signal which is representative of a quality parameter of the product,

digitizing the test signal,

determining a frequency distribution from the digitized test signal, which indicates how often a specific value of the test signal occurs, and

integrating the frequency distribution in segments of the frequency distribution to derive a statistically relevant feature which describes the product quality.

2. The method as defined in claim 1 comprising the further step of comparing the derived statistically relevant feature with an ideal value thereof.

3. The method as defined in claim 2 comprising the further step of displaying both the derived statistically relevant feature and the ideal value thereof.

4. The method as defined in claim 1 comprising a further step of logarithmizing the amplitude of the frequency distribution prior to the integrating step.

5. The method as defined in claim 4 wherein the logarithmizing step includes the summation over areas of frequency distribution with specific limits.

6. The method as defined in claim 1 comprising the further step of temporarily storing the values of the test signal.

7. The method as defined in claim 1 wherein the step of generating a continuous test signal includes generating a plurality of such test signals representing respective quality parameters of the product, with each of the test signals being subjected to the digitizing, determining, and integrating steps.

8. The method as defined in claim 1 comprising the further steps of determining the mean value and standard deviation of the derived statistically relevant feature.

9. The method as defined in claim 1 wherein the integrating step includes segmental integration of the amplitude of the frequency distribution.

10. An apparatus for monitoring the product quality of a continuously produced product and comprising

a test unit for generating a continuous test signal which is representative of a quality parameter of the product,

a signal processor for digitizing the test signal, determining a frequency distribution from the digitized test signal which indicates how often a specific value of the test signal occurs, and integrating the frequency distribution in segments of the frequency distribution to derive a statistically relevant feature which describes the product quality.

11. The apparatus as defined in claim 10 wherein the signal processor includes an analog-digital converter, a multiplexer, a logarithmizing circuit, an evaluation device, and a display device for the derived statistically relevant feature.

12. The apparatus as defined in claim 10 wherein the signal processor includes at least two memory units for storing the test signal and the amplitude of the frequency distribution.

13. A method of monitoring the product quality of a continuously produced product and comprising the steps of

generating a continuous test signal which is representative of a quality parameter of the product,

digitizing the test signal,

determining a frequency distribution from the digitized test signal, which indicates how often a specific value of the test signal occurs,

integrating the frequency distribution to derive a statistically relevant feature which describes the product quality, and

comparing the derived statistically relevant feature with an ideal value thereof.

14. The method as defined in claim 13 comprising the further step of displaying both the derived statistically relevant feature and the ideal value thereof.

15. A method of monitoring the product quality of a continuously produced product and comprising the steps of

generating a continuous test signal which is representative of a quality parameter of the product,

digitizing the test signal,

determining a frequency distribution from the digitized test signal, which indicates how often a specific value of the test signal occurs,

integrating the frequency distribution to derive a statistically relevant feature which describes the product quality, and

logarithmizing the amplitude of the frequency distribution prior to the integrating step.

16. The method as defined in claim 15 wherein the logarithmizing step includes the summation over areas of frequency distribution with specific limits.

17. A method of monitoring the product quality of a continuously produced product and comprising the steps of

generating a continuous test signal which is representative of a quality parameter of the product,

digitizing the test signal,

determining a frequency distribution from the digitized test signal, which indicates how often a specific value of the test signal occurs,

integrating the frequency distribution to derive a statistically relevant feature which describes the product quality, and

temporarily storing the values of the test signal.

18. A method of monitoring the product quality of a continuously produced product and comprising the steps of

generating a continuous test signal which is representative of a quality parameter of the product,

digitizing the test signal,

determining a frequency distribution from the digitized test signal, which indicates how often a specific value of the test signal occurs,

integrating the frequency distribution to derive a statistically relevant feature which describes the product quality, and wherein

the step of generating a continuous test signal includes generating a plurality of such test signals representing respective quality parameters of the product, with each of the test signals being subjected to the digitizing, determining, and integrating steps.

19. A method of monitoring the product quality of a continuously produced product and comprising the steps of

generating a continuous test signal which is representative of a quality parameter of the product,

digitizing the test signal,

determining a frequency distribution from the digitized test signal, which indicates how often a specific value of the test signal occurs,

integrating the frequency distribution to derive a statistically relevant feature which describes the product quality, and

determining the mean value and standard deviation of the derived statistically relevant feature.

20. An apparatus for monitoring the product quality of a continuously produced product and comprising

a test unit for generating a continuous test signal which is representative of a quality parameter of the product,

a signal processor for digitizing the test signal, determining a frequency distribution from the digitized test signal which indicates how often a specific value of the test signal occurs, and integrating the frequency distribution to derive a statistically relevant feature which describes the product quality, said signal processor including an analog-digital converter, a multiplexer, a logarithmizing circuit, an evaluation device, and a display device for the derived statistically relevant feature.

21. An apparatus for monitoring the product quality of a continuously produced product and comprising

a test unit for generating a continuous test signal which is representative of a quality parameter of the product,

a signal processor for digitizing the test signal, determining a frequency distribution from the digitized test signal which indicates how often a specific value of the test signal occurs, and integrating the frequency distribution to derive a statistically relevant feature which describes the product quality, said signal processor including at least two memory units for storing the test signal and the amplitude of the frequency distribution.