Blow molded venous drip chamber for hemodialysis

• US 5,578,070 A
• Filed: 01/31/1996
• Issued: 11/26/1996
• Est. Priority Date: 04/30/1992
• Status: Expired due to Fees

• Current Assignee: DSU Medical Corporation
• Original Assignee: Medisystems Technology Corporation
• Inventors: Utterberg, David S.
• Primary Examiner(s): Green, Randall L.
• Assistant Examiner(s): SMITH, CHALIN A
• Application Number:
  US08/594,775
• Time in Patent Office: 300 Days
• Field of Search: 604/4-7, 604/80-86, 604/251-255, 604/283, 55/193, 55/201, 128/DIG. 13, 210/239, 210/137, 210/767
• US Class Current: 604/80
• CPC Class Codes: A61M 1/362262 Details of incorporated reservoirs
• CPC Class Codes: A61M 1/362264 the filter being a blood filter
• CPC Class Codes: A61M 1/3627 Degassing devices; Buffer reservoirs; Drip chambers; Blood filters

Abstract

A blow molded, rigid plastic venous chamber for hemodialysis, for use in a venous hemodialysis set. The chamber defines a plurality of first access ports adjacent to a first end thereof. A second access port is provided at an opposed end. A tubular plastic filter is positioned in close-fitting relation within the second access port to project into the chamber. Unique advantages are provided by such a blow-molded, filter-carrying chamber, and by the chamber shape.

Claims

1. A blow-molded, flexible plastic blood chamber for hemodialysis, said chamber defining an inlet blood port adjacent an end of the chamber, an outlet blood port adjacent an opposed end of the chamber, and a tubular plastic filter positioned in close-fitting relation adjacent said outlet port to project into said chamber, in which an inward projection is defined within said outlet port, said tubular plastic filter defining an outer end portion that carries a radially outwardly projecting, annular flange proportioned to slidingly pass through said outlet port and engaging said inward projection to limit inward travel of said filter to a predetermined, innermost position, plus means for retaining said filter in said position.

2. The chamber of claim 1 in which said retaining means comprises flexible tubing sealed within said outlet port at a position outwardly of said plastic filter, whereby said flange and plastic filter are retained within said outlet port by the presence of said tubing.

3. The chamber of claim 1 in which a portion of said chamber adjacent the end opposed to said filter is relatively oval in cross-section, when compared with the portion of said chamber adjacent to said filter.

4. The chamber of claim 1 in which said inlet port is positioned in separate, lateral relationship to said chamber and from which there extends a conduit toward one end of said chamber also in separate, lateral relation, said conduit communicating with said chamber at the conduit end opposed to the inlet port.

5. A venous hemodialysis set which includes at least one plastic, venous chamber of claim 1.

6. The chamber of claim 1 in which said inlet port is formed by a conduit which is laterally spaced from the remainder of said chamber except at an end of said conduit opposed to said inlet port.

7. The chamber of claim 6 in which said conduit opposed end communicates with the balance of said chamber in curved, angular manner.

8. A plastic, venous chamber for hemodialysis, having first and opposed ends said chamber defining a first access port adjacent an end of the chamber, a second access port adjacent an end of the chamber, and a tubular, plastic filter positioned in close-fitting relation with said second access port to project into said chamber, said first access port being positioned in separate, lateral relation to said chamber, and a lateral conduit extending from said first access port also in said separate, lateral relation, said conduit communicating with said chamber at a position between the first and opposed ends, and in which a portion of the chamber adjacent the chamber end opposed to the filter is relatively flat and wide in cross-section when compared with the portion of said chamber adjacent the end where said filter is located, and further in which an annular step is defined within said second access port, said filter defining an outer end portion that carries a radially, outwardly projection, an annular flange proportioned to slidingly pass through said second access port, but to engage said annular step to limit inward travel of said filter to a predetermined, innermost position.

9. The chamber of claim 8 in which flexible tubing is sealed to said second access port and within said port at a position outwardly from said annular flange of the plastic filter, whereby said plastic filter is retained within said second access port by the presence of said tubing.

10. The chamber of claim 8 in which the blood contacting inner portions of said chamber are essentially free of sharp angles and edges.

11. A venous hemodialysis set which includes at least one plastic, venous chamber of claim 8.

12. The plastic, venous chamber of claim 10 in which said first and second access ports are adjacent the same end of the chamber, said lateral conduit being physically separated from the remainder of said chamber except at an entrance port of said conduit with the chamber.

13. The chamber of claim 8 in which said first and second access ports are positioned at opposite ends of the chamber.

14. A flow molded, flexible plastic blood chamber for hemodialysis, said chamber defining an inlet blood port adjacent an upper end of the chamber and an outlet blood port adjacent an end of the chamber, said inlet port being positioned in separate, lateral relation with said chamber and having a conduit extending longitudinally of said chamber from said inlet port toward the end of said chamber opposed to the inlet port end in said separate lateral relation to said chamber, said conduit curving into communication with said chamber in a transverse direction at a position between the ends of said chamber, a portion of said chamber opposed to the area of communication of said conduit and chamber defining a sloping surface to turn lateral blood flow across said chamber gently upwardly, to define a gentle, circulatory flow of blood in said chamber.

15. The chamber of claim 14 in which a portion of said chamber opposed to the end which carries said outlet port is relatively oval in cross-section, and a portion of said chamber adjacent to the end which carries said outlet port is relatively circular in cross-section, said chamber defining a junction area adjacent said curved shoulder between said relatively oval and relatively circular sections.

16. The chamber of claim 14 in which an inward projection is defined within said outlet port, and a tubular plastic filter is positioned in said outlet port, said filter defining an outer end portion that carries a radially outwardly projecting, annular flange proportioned to slidingly pass through said outlet port, but to engage said inward projection to limit inward travel of said filter to a predetermined, innermost position, and flexible tubing sealed within said outlet port at a position outwardly of said plastic filter flange, whereby said flange and plastic filter are retained within said outlet port by said tubing.

17. A flexible plastic blood chamber for hemodialysis, said chamber defining a first blood inlet port adjacent an upper chamber end, and an outlet blood port at an opposed lower chamber end, said inlet port being positioned in separate, lateral relation with said chamber, a conduit extending vertically from said inlet port toward said opposed end in said separate, lateral relation, which conduit curves to communicate with the interior of said chamber in horizontal direction at an inlet position between said upper and lower ends, a portion of said chamber horizonally opposite to the inlet position of said conduit and chamber defining a sloping surface to turn horizontal blood flow from said conduit across said chamber gently upwardly, back toward said upper end of the chamber, to define a gentle, circulatory flow of blood in said chamber, said chamber defining below said inlet position a portion of substantially circular cross-section.

18. The chamber of claim 17 in which an inward projection is defined within said outlet port, and a tubular plastic filter is positioned in said outlet port, said filter defining an outer end portion that carries a radially outwardly projecting, annular flange proportioned to slidingly pass through said outlet port, but to engage said inward projection to limit inward travel of said filter to a predetermined, innermost position, and flexible tubing sealed within said outlet port at a position outwardly of said plastic filter flange, whereby said flange and plastic filter are retained within said outlet port by said tubing, said chamber being blow-molded.

19. The chamber of claim 17 in which a portion of said chamber above the inlet position is relatively oval in cross-section, when compared with the portion of said chamber adjacent to said outlet blood port.

20. The chamber of claim 17, comprising a part of a venous set for hemodialysis.

21. The chamber of claim 17 in which the sloping surface is positioned below most of the horizontal blood flow.

22. The chamber of claim 17 in which blood fills said chamber up to a level positioned above said inlet position and below said upper chamber end, there being a volume of gas positioned in said chamber above the blood level at said upper end.

23. The chamber of claim 17 in which said portion of circular cross section is longitudinally spaced from said conduit extending vertically from said inlet port.

24. The chamber of claim 17 in which said chamber defines an access port connected to pressure monitor tubing carried at the upper chamber end.

25. The chamber of claim 17 in which an inward projection is defined within said outlet port, and a tubular plastic filter is positioned in said outlet port, said filter defining an outer end portion that carries a radially outwardly projecting, annular flange proportioned to slidingly pass through said outlet port, but to engage said inward projection to limit inward travel of said filter to a predetermined, innermost position, and flexible tubing sealed within said outlet port at a position outwardly of said plastic filter flange, whereby said flange and plastic filter are retained within said outlet port by said tubing, said chamber being blow molded, said chamber also being filled with blood up to a level which is above said inlet position and below the upper end of the chamber.

26. The chamber of claim 25 comprising a part of a venous set for hemodialysis.

27. The chamber of claim 26 in which a portion of said chamber above the inlet position is relatively oval in cross section, when compared with at least a portion of said chamber below said inlet position.

28. The chamber of claim 26 in which said portion of substantially circular cross section is longitudinally spaced from said conduit extending vertically from said inlet port.

29. The chamber of claim 28 in which substantially the entire portion of said chamber below said inlet position is of circular cross section.

30. The method of removing gas bubbles from blood, which comprises:

passing blood through an inlet port downwardly toward a chamber;

passing said blood into said chamber in a horizontal flow at a point spaced from the chamber ends;

causing horizontally flowing blood in said chamber to be directed upwardly by a an opposed, sloping surface within said chamber, to create a circulating flow of blood within said chamber; and

causing blood to flow out of said chamber through an outlet port at the bottom of said chamber.

31. The method of claim 30 further Comprising passing blood through a filter while being drawn out of said chamber through said outlet port.

32. The method of claim 30 further comprising passing blood to the chamber while flowing vertically to a sloping surface which directs said blood horizontally into the chamber.

33. The method of claim 30 in which the main flow of horizontally flowing blood is directed upwardly by said opposed, sloping surface.

34. The method of removing gas bubbles from blood, which comprises:

passing said blood through a curved path into said chamber in horizontal flow at an inlet position spaced from the chamber ends, said chamber being partially filed with blood and having a blood level above said inlet position;

causing horizontally flowing blood from said inlet position in said chamber to be directed upwardly by a sloping surface within said chamber positioned below the main flow of said horizontally flowing blood, to create a circulating flow of blood within said chamber; and

causing blood to flow out of said chamber through an outlet port positioned below said inlet position.

35. The method of claim 34 which further comprises positioning a lower portion of said chamber within an air/foam detector, said lower portion of said chamber being of circular cross section.

36. The method of claim 35 in which said blood is passed through a filter as it flows out of said chamber through said outlet port.