Downhole depth correlation and computation apparatus and methods for combining multiple borehole measurements

• US 5,581,024 A
• Filed: 10/20/1994
• Issued: 12/03/1996
• Est. Priority Date: 10/20/1994
• Status: Expired due to Term

• Current Assignee: Baker Hughes Incorporated (Baker Hughes Company)
• Original Assignee: Baker Hughes Incorporated (Baker Hughes Company)
• Inventors: Deady, Ronald J., Wisler, Macmillan M., Meyer, Wallace H. Jr.
• Primary Examiner(s): BROCK, MICHAEL J
• Application Number:
  US08/326,829
• Time in Patent Office: 775 Days
• Field of Search: 73/152, 73/151.5, 364/422
• US Class Current: 73/152.03
• CPC Class Codes: G01V 11/00 Prospecting or detecting by methods combining techniques covered by two or more of main groups G01V1/00 - G01V9/00
• CPC Class Codes: G01V 3/38 Processing data, e.g. for analysis, for interpretation, for correction

Abstract

The current invention is directed toward the use of a downhole computer and downhole storage within a measurement-while-drilling (MWD) downhole subassembly to process data from the response of a plurality of sensors of different classes or one or more sensors of the same class which exhibit different measure points and vertical resolutions. Classes or types of sensors applicable to the invention include, but are not limited to, electromagnetic, acoustic, and nuclear. Sensor measurements are made essentially simultaneously. In combining downhole responses from one or more sensors to obtain parameters of interest, a critical prerequisite is downhole depth correlation and vertical resolution matching of all sensor responses prior to combination. Methods and apparatus are disclosed for performing these critical functions within the limits of telemetry and downhole storage capacities of current MWD systems, Alternate embodiments of the invention include wireline operations in which telemetry band width is limited by components such as single conductor logging cables employed in logging wells under high pressure.

Claims

1. A system for determining parameters of interest from within a borehole, comprising:

(a) a downhole subassembly;

(b) apparatus for conveying the downhole subassembly along the borehole;

(c) a plurality of sensors positioned within the downhole subassembly;

(d) a correlation system within the downhole subassembly for correlating responses of a sensor in the plurality of sensors to a common depth reference point and a common vertical resolution to form a set of correlated sensor data, wherein parameters of a correlation model are adjusted based upon the responses of a sensor in the plurality of sensors so as to optimize the correlation to the common depth reference point;

(e) a computing apparatus within the downhole subassembly for determining the set of correlated sensor data and for transforming the correlated sensor data into the parameters of interest utilizing a sensor combination model; and

(f) apparatus for transferring the parameters of interest to the surface of the earth.

2. The system of claim 1 wherein the correlation system comprises:

(a) a buffer for storing a limited amount of sensor response data for correlation;

(b) a correlation model stored within the computing apparatus;

(c) a first storage device containing sensor response models for each of the sensors in the plurality of sensors; and

(d) apparatus for combining data stored in the buffer with the correlation model and sensor response models using the computing apparatus to form the set of correlated data.

3. The system of claim 2, wherein the apparatus for conveying the downhole subassembly along the borehole comprises a drill string and the downhole subassembly is positioned in the vicinity of a drill bit which terminates at the lower end of the drill string.

4. The system of claim 2 wherein the computing apparatus is adapted to determine the sensor response models from sensor responses determined within intervals of the borehole in which environmental conditions are known.

5. The system of claim 2 wherein said apparatus for conveying said downhole subassembly along said borehole comprises a wireline.

6. The system of claim 1 wherein said common depth reference point is a depth within said borehole at which a predetermined depth reference point on said downhole subassembly is positioned.

7. A method for determining parameters of interest from within a borehole, comprising:

(a) conveying a downhole subassembly having a plurality of sensors along the borehole to obtain unprocessed response data from the sensors in the plurality of sensors;

(b) correlating the unprocessed response data to a common reference point along an axis of the downhole subassembly and a common vertical resolution so as to form a set of correlated sensor response data, wherein the correlation is adjusted automatically based upon the unprocessed response data to optimize the correlation of the unprocessed response data to the common reference point; and

(c) combining the correlated sensor response data with downhole stored combination models utilizing a downhole computing apparatus for determining the parameters of interest.

8. The method of claim 7 wherein the correlating step comprises:

(a) storing within a downhole buffer a limited amount of sensor response data for correlation;

(b) storing a correlation model within the downhole computing apparatus;

(c) storing sensor response models for each of the sensors in the plurality of sensors within a first downhole storage device; and

(d) combining the limited amount of stored sensor response data with the correlation model and the sensor response models by utilizing the downhole computing apparatus to form the set of correlated sensor response data.

9. The method of claim 8 wherein the stored sensor response models are utilized to generate missing sensor response data for a sensor by combining measured sensor responses from a sensor in the plurality of sensors with sensor response models, to compute the parameters of interest within intervals of the missing sensor response data.

10. The method of claim 8 further comprising the step of changing parameters of said sensor response models and said sensor combination models or both by means of down link commands from the surface.

11. The system of claim 8 wherein said sensor response models are computed downhole from sensor responses within intervals of the borehole in which environmental conditions are known.

12. The method of claim 8 wherein said step of forming said set of correlated data comprises the additional steps of:

(a) depth shifting all of said stored sensor data for each sensor to a common depth reference point using said correlation model; and

(b) matching the vertical depth resolutions of said stored sensor data for each sensor by vertical deconvolution using said sensor response models.

13. The method of claim 12 wherein said method for depth shifting all said sensor data for each sensor to a common depth reference point comprises cross correlation.

14. The method of claim 7 further comprising determining said parameters of interest as a function of depth within said borehole at which they are determined.

15. A system for determining parameters of interest from within a borehole, comprising:

(a) a downhole subassembly;

(b) apparatus for conveying the downhole subassembly along the borehole;

(c) a plurality of sensors disposed in the downhole subassembly;

(d) a computing apparatus within the downhole subassembly;

(e) a correlation system within the downhole subassembly for correlating the responses of sensors in the plurality of sensors to a common depth reference point and a common vertical resolution so as to form a set of correlated sensor data, wherein the correlation system includes

(i) a buffer for storing a limited amount of sensor response data for correlation,

(ii) a correlation model stored in the computing apparatus wherein parameters of the correlation model are adjusted by correlating excursions in the responses of the sensors in the plurality of sensors to determine the time interval between passage of two of the sensors past a given point within the borehole,

(iii) apparatus for dividing a predetermined axial distance between the two sensors by the time interval of passage to obtain a downhole velocity of the downhole subassembly over the time interval of the passage,

(iv) apparatus for adjusting the parameters of the correlation model based upon measured downhole velocity,

(v) a first storage device containing sensor response models for certain sensors in said plurality of sensors, and

(vi) apparatus for combining the data stored in the buffer with the correlation model and the sensor response models utilizing the computing apparatus to form the set of correlated sensor data;

(f) a sensor combination model associated within the computing apparats for transforming the correlated sensor data into the parameters of interest; and

(g) apparatus for transferring the parameters of interest to the earth'"'"'s surface.

16. The system of claim 15 wherein excursions of sensors of the same type and exhibiting the same vertical resolution are used in the adjustment of the parameters of the correlation model.

17. The system of claim 15 wherein the apparatus for transferring the parameters is a telemetry system.

18. The system of claim 15 wherein the apparatus for transferring the parameters includes a data storage apparatus for storing the parameters of interest and for subsequently retrieving the stored parameters of interest at the earth'"'"'s surface.

19. The system of claim 15 further comprising a telemetry down link between the downhole subassembly and the earth'"'"'s surface.

20. The system of claim 19 further comprising a depth measure wheel at the earth'"'"'s surface which transmits incremental depth measures over the telemetry down link and which incremental depth measures are combined with depth measurements stored within the computing apparatus to provide a measure of the absolute depth of the downhole subassembly to the computing apparatus.

21. A method for determining parameters of interest from within a borehole, comprising:

(a) conveying a plurality of sensors and a computing apparatus disposed in a downhole subassembly along the borehole for obtaining unprocessed response data from the sensors in the plurality of sensors;

(b) correlating the unprocessed response data from the sensors in the plurality of sensors to a common reference point along an axis of the downhole subassembly and to a common vertical resolution to form a set of correlated sensor response data, wherein the correlation includes

(i) storing in a downhole buffer a limited amount of the sensor response data for correlation,

(ii) storing a correlation model in a computing apparatus, wherein parameters of the correlation model are adjusted by correlating excursions in the responses of the sensors in the plurality of the sensors to determine time interval between the passage of two of the sensors in the downhole assembly past a given point in the borehole,

(iii) dividing a predetermined axial distance between the two sensors by the time interval between the passage of two of the sensors in the downhole assembly past a given point within the borehole,

(iv) adjusting the parameters of the correlation model based upon a measured velocity;

(v) storing a sensor response models in a first downhole storage means, and

(vi) combining the limited amount of stored sensor response data with the correlation model and the sensor response models utilizing the computing apparatus to form the set of correlated sensor response data;

(c) combining the correlated sensor response data with stored sensor combination models utilizing the computing apparatus to determine the parameters of interest; and

(d) transferring the parameters of interest to the surface.

22. The method of claim 21 wherein excursions of sensors of the same type and exhibiting the same vertical resolution are used in the adjustment of the parameters of the correlation model.

23. The method of claim 21 wherein the parameters of interest are transferred to the surface by telemetry system.

24. The method of claim 23 wherein the downhole subassembly is conveyed along the borehole with a drill string and the downhole subassembly is positioned in the vicinity of a drill bit which terminates the lower end of the drill string.

25. The method of claim 23 wherein the absolute depth of the downhole subassembly is determined by combining a reference depth stored within the downhole assembly with relative incremental depths measured at the surface and telemetered to the computing apparatus.

26. The method of claim 23 wherein the parameters of interest are stored downhole within a second storage device.

27. The method of claim 23 wherein the sensors are conveyed along the borehole by a wireline.

28. Apparatus for use during drilling of a borehole, comprising:

(a) a downhole subassembly;

(b) a plurality of sensors disposed in the downhole subassembly;

(c) a correlation model within the downhole subassembly for correlating responses of a sensor in the plurality of sensors to a common depth reference point and a common vertical resolution to form a set of correlated sensor data, wherein parameters of the correlation model are adjusted based upon the responses of a sensor in the plurality of sensors to optimize the correlation to the common depth reference point; and

(d) a computing apparatus within the downhole subassembly for determining the set of correlated sensor data and for transforming the correlated sensor data into parameters of interest utilizing a sensor combination model during drilling of the borehole.

29. A method for determining parameters of interest from within a borehole, comprising:

(a) conveying a downhole subassembly having a plurality of sensors along the borehole to obtain unprocessed response data from the sensors in the plurality of sensors;

(b) correlating the unprocessed response data to a common reference point along the axis of the downhole subassembly and a common vertical resolution to form a set of correlated sensor response data, and wherein the correlation is adjusted automatically based upon the unprocessed response data to optimize the correlation of the unprocessed response data to the common reference point; and

(c) determining the set of correlated sensor response data and combining the correlated sensor response data with downhole stored combination models utilizing a downhole computing apparatus for determining the parameters of interest.