Sensor package

• US 5,582,698 A
• Filed: 07/27/1995
• Issued: 12/10/1996
• Est. Priority Date: 06/27/1994
• Status: Expired due to Term

• Current Assignee: Siemens Healthcare Diagnostics Incorporated (Siemens AG)
• Original Assignee: CIBA Vision Corporation (Bayer AG)
• Inventors: Flaherty, James E., Mason, Richard W., Green, Robert B., Lepke, Steven C.
• Primary Examiner(s): Bell, Bruce F.
• Application Number:
  US08/508,273
• Time in Patent Office: 502 Days
• Field of Search: 204/403, 204/409, 204/415, 204/418, 204/422, 422/68.1, 422/82.01, 422/82.02, 422/82.03
• US Class Current: 204/403.09
• CPC Class Codes: C12Q 1/001 Enzyme electrodes
• CPC Class Codes: C12Q 1/006 for glucose
• CPC Class Codes: Y10S 435/817 Enzyme or microbe electrode
• CPC Class Codes: Y10T 29/49117 Conductor or circuit manufacturing
• CPC Class Codes: Y10T 29/49204 Contact or terminal manufacturing
• CPC Class Codes: Y10T 29/53261 Means to align and advance work part
• CPC Class Codes: Y10T 29/53265 with work-holder for assembly

Abstract

A solid state, multi-use electrochemical sensor having an electrically nonconductive substrate, a working electrode, and a semi-permeable membrane covering the working electrode. The working electrode includes an electrically conductive material adhered to a portion of the substrate. A first portion of the conductive material is covered with an electrically insulating dielectric coating, and a second portion of the conductive material is covered with an active layer. The active layer includes a catalytically active quantity of an enzyme carried by platinized carbon powder particles, which are distributed throughout the active layer. A sensor package for incorporating a sensor is provided.

Claims

1. A sensor package, comprising:

a housing having a recess formed therein, said recess having a perimeter and at least one passageway connected to said recess;

a solid state, planar electrochemical sensor underlying said recess,

a gasket contacting said recess perimeter and said solid state, planar electrochemical sensor to form a seal therebetween; and

a contact lead assembly, comprising;

a contact lead frame having a first end and a second end; and

a plurality of leads having a first end secured to said first end of said frame and a second end adjacent to said second end of said frame, and

a stabilizer ban extending between and contacting said plurality of leads, said housing, gasket and sensor defining a sample chamber.

2. The sensor package of claim 1, wherein said contact lead frame further comprises a stabilizer bar secured to said plurality of leads to maintain each lead in predetermined position and aligning said leads with contact pads on a surface of said electrochemical sensor.

3. The sensor package of claim 2, wherein said sample chamber has a volume of from about 3.0 to about 5.0 microliters.

4. The sensor package of claim 1, wherein said contact lead frame assembly further comprises a recess in said housing for receipt of said stabilizer bar when said plurality of leads are properly positioned within said package.

5. The sensor package of claim 4, wherein said second end of said plurality of leads is disposed within said recess of said contact lead frame.

6. The sensor package of claim 5, wherein said recess of said contact lead frame is adjacent said second end of said contact lead frame.

7. The sensor package of claim 1, wherein said package further comprises a sensor pad for supporting said sensor in said recess.

8. The sensor package according to claim 7, wherein said sensor pad is disposed between said housing and said contact lead assembly.

9. The sensor package according to claim 8, further comprising said sensor disposed along said sensor pad.

10. The sensor package according to claim 7, wherein said sensor is disposed between said sensor pad and said housing.

11. The sensor package according to claim 10, wherein second end of said plurality of leads is disposed adjacent said sensor.

12. The sensor package according to claim 11, wherein said second end of said plurality of leads is disposed between said sensor and said housing.

13. The sensor package according to claim 7, further comprising a sensor disposed along said sensor pad and said sensor pad is a rubber.

14. The sensor package according to claim 13, wherein said sensor is disposed between said sensor pad and said housing.

15. The sensor package of claim 1, wherein said sample chamber further comprises a velocity compensator.

16. The sensor package of claim 15, wherein said velocity compensator is a molded part of said housing facing said sensor.

17. The sensor package of claim 1, wherein at least one of said plurality of leads provides a contact area for connection of said leads to an electrical testing system.

18. An electrochemical sensor package, comprising:

a housing having a recess including an inlet and an outlet forming a flow path through said housing, said inlet having a first cross-section in a direction perpendicular to said flow path, said outlet having a second cross-section in a direction perpendicular to said flow path, said first cross-section being substantially equal to said second cross-section;

a solid state planar electrochemical sensor;

a gasket contacting said recess and said electrochemical sensor to form a sealed chamber; and

a velocity compensator comprising a fixed in place structural barrier mounted in said flow path between said inlet and said outlet, a cross-section of said flow path in a direction perpendicular to said flow path at said velocity compensator being substantially equal to said first cross-section.

19. The sensor package of claim 18, wherein said chamber is a molded plastic chamber and said velocity compensator is an integral extension thereof.

20. The sensor package of claim 18, wherein said chamber has a volume of from about 3.0 to microliters about 5.0 microliters,

said sensor package further comprising a plurality of contact leads, a contact lead assembly having a contact lead frame and a stabilizer bar extending between and contacting said plurality of contact leads.