Rectangular cell

• US 5,582,931 A
• Filed: 04/03/1995
• Issued: 12/10/1996
• Est. Priority Date: 12/18/1992
• Status: Expired due to Fees

• Current Assignee: Canon Kabushiki Kaisha (Canon Inc.)
• Original Assignee: Canon Kabushiki Kaisha (Canon Inc.)
• Inventors: Kawakami, Soichiro
• Primary Examiner(s): Maples, John S.
• Application Number:
  US08/416,527
• Time in Patent Office: 617 Days
• Field of Search: 429/127, 429/162, 429/161, 429/124, 429/158
• US Class Current: 429/127
• CPC Class Codes: H01M 10/0413 Large-sized flat cells or batteries for motive or stationary systems with plate-like electrodes
• CPC Class Codes: H01M 10/0431 Cells with wound or folded electrodes H01M10/045 takes precedence
• CPC Class Codes: H01M 10/0436 Small-sized flat cells or batteries for portable equipment
• CPC Class Codes: H01M 10/045 Cells or batteries with folded plate-like electrodes
• CPC Class Codes: H01M 10/0454 Cells or batteries with electrodes of only one polarity folded
• CPC Class Codes: H01M 10/30 Nickel accumulators H01M10/34 takes precedence
• CPC Class Codes: H01M 10/345 Gastight metal hydride accumulators
• CPC Class Codes: H01M 50/103 prismatic or rectangular H01M50/109, H01M50/11 take precedence
• CPC Class Codes: H01M 6/16 with organic electrolyte H01M6/18 takes precedence
• CPC Class Codes: H01M 6/40 Printed batteries , e.g. thin film batteries
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02P 70/50 Manufacturing or production processes characterised by the final manufactured product
• CPC Class Codes: Y10T 29/4911 including sealing

Abstract

An object of the present invention is to provide a rectangular or sheet-like cell being capable of supplying the flow of a large current, and having a large energy density per volume, at least comprising a negative electrode active material, a separator, a positive electrode active material, an electrolyte, and a collector, characterized in that positive electrodes made of positive electrode active material and negative electrodes made of negative electrode active material are formed in a plurality of regions separated from each other at least on a foldable insulating member, and the cell is housed by being folded up in a resin having no active material. According to the present invention, a rectangular cell can be fabricated which can attain an energy density equivalent to that of spirally wound cylindrical cell, and supply the flow of a large current, with the dead space of cell storage space reduced to the utmost. Further, since the integration can be effected even with a single cell, a sheet-type or rectangular cell having a higher cell voltage can be made. Also, the manufacturing process of cells can be simplified.

Claims

1. A battery comprising:

a negative electrode active material;

a positive electrode active material;

an insulating sheet member of an organic polymer arranged between said negative electrode active material and said positive electrode active material; and

an electrolyte, wherein

said insulating sheet member includes a plurality of positive pole regions having said positive electrode active material and a plurality of negative pole regions having said negative electrode active material, with one each of said negative pole regions and one of each said positive pole regions being disposed on opposite sides of said sheet insulating member to form a unit cell, with a plurality of unit cells being formed adjacent to each other on said insulating sheet member and being separated from each other by a blank section of said insulating sheet member where said positive pole region and said negative pole region are not provided, with said adjacent unit cells being electrically connected.

2. A battery according to claim 1, wherein said insulating member includes a bent portion at least partly in said blank section.

3. A battery according to claim 2, wherein said insulating member is a screen.

4. A battery according to claim 1, wherein said positive pole regions made of positive electrode active material and said negative pole regions made of negative electrode active material are provided within the same plane of said insulating member.

5. A battery according to claim 1, wherein said positive pole regions made of positive electrode active material and said negative pole regions made of negative electrode active material are alternately provided within the same plane of said insulating member.

6. A battery according to claim 1, wherein either one of said positive pole regions made of positive electrode active material and said negative pole regions made of negative electrode active material are provided within the same plane of said insulating member.

7. A battery according to claim 1, further comprising a collector continuously provided in a smaller area than that of said insulating member.

8. A battery according to claim 1, further comprising a collector provided discontinuously and regularly in a plurality of regions separated from each other on at least one side of said insulating member.

9. A battery according to claim 1, further comprising a plurality of collectors disposed on opposite sides of said insulating member.

10. A battery according to claim 9, wherein said collectors are provided between said insulating member and said active materials.

11. A battery according to claim 9, wherein said collectors are provided in or on said active materials provided on said insulating member.

12. A battery according to claim 1, wherein said insulating member has fine pores and serves as a separator.

13. A battery according to claim 1, wherein said insulating member is formed of two or more sheets.

14. A battery according to claim 1, wherein either one of said positive pole regions and negative pole regions are formed by applying a substance mainly composed of an active material to said insulating member.

15. A battery according to claim 1, wherein at least part of said insulating member is thinner at one portion than at other portions for bending.

16. A battery according to claim 1, wherein a part of said insulating member includes a bent portion with a cut line.

17. A battery according to claim 1, wherein the separation between said unit cells is performed by melt-bonding of said sheet insulating member.

18. A battery according to claim 13, wherein at least one of said insulating members is a separator.

19. A battery according to claim 1, wherein said sheet insulating member includes a plurality of sheets, with at least one of said sheets being a separator, and the separation of said unit cells is performed by melt-bonding thereof.

20. A battery according to claim 1, wherein said adjacent unit cells are electrically connected in series.

21. A battery according to claim 1, wherein said adjacent unit cells are electrically connected in parallel.