Method of and arrangement for preventing accidents during operation of a manually-operated machine tool with a rotatable toolbit

• US 5,584,619 A
• Filed: 12/27/1994
• Issued: 12/17/1996
• Est. Priority Date: 12/28/1993
• Status: Expired due to Term

• Current Assignee: Hilti Aktiengesellschaft (Hilti Martin Family Trust)
• Original Assignee: Hilti Aktiengesellschaft (Hilti Martin Family Trust)
• Inventors: Guzzella, Lino
• Primary Examiner(s): Rachuba, M.
• Assistant Examiner(s): TSAI, HENRY
• Application Number:
  US08/364,154
• Time in Patent Office: 721 Days
• Field of Search: 408/1 R, 408/8, 408/9, 408/14, 175/45, 175/46, 175/48, 364/474.12, 364/474.19, 364/474.28
• US Class Current: 408/9
• CPC Class Codes: B23Q 11/04 Arrangements preventing overload of tools, e.g. restricting load
• CPC Class Codes: B24B 55/00 Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition of general applicability for machine tools B23Q11/00; in general F16P
• CPC Class Codes: B25F 5/00 Details or components of portable power-driven tools not particularly related to the operations performed and not otherwise provided for
• CPC Class Codes: F16P 3/00 Safety devices acting in conjunction with the control or operation of a machine; Control arrangements requiring the simultaneous use of two or more parts of the body F16P5/00 takes precedence
• CPC Class Codes: Y10T 408/03 Processes
• CPC Class Codes: Y10T 408/14 Responsive to condition of Tool or tool-drive
• CPC Class Codes: Y10T 408/165 to control Tool rotation

Abstract

A method of and an arrangement for preventing accidents during operation of a manually-operated machine tool having a rotatable toolbit and a drive motor for driving the toolbit, wherein an operational condition of the toolbit is determined with a rotational motion sensor, a time constant is selected, a maximum forecast rotational angle at an end of a time period determined by the selected time constant is calculated on a basis of a rotational motion signal generated by the sensor, and transmission of drive motion from the drive motor to the rotatable toolbit is interrupted as soon as the calculated, forecasted rotational angle exceeds a value of the maximum allowable rotational angle.

Claims

1. A method of preventing accidents during operation of a manually-operated machine tool having a rotatable toolbit and a drive motor for driving the toolbit, said method comprising steps of:

determining an operational condition of the toolbit with a rotational motion sensor;

selecting a time constant;

calculating, on a basis of a rotational motion signal generated by the sensor, a maximum forecast rotational angle at an end of a time period determined by the selected time constant; and

interrupting transmission of drive motion from the drive motor to the rotatable toolbit as soon as the calculated, forecasted rotational angle exceeds a value of maximum allowable rotational angle.

2. A method according to claim 1, comprising a step of selecting an angular acceleration sensor as the rotational motion sensor, and wherein said calculating step includes converting a measurement value sensed by the angular acceleration sensor, when the measurement value exceeds a predetermined reference value, into a forecast rotational angle by double integration.

3. A method according to claim 2, comprising a step of limiting a band width of the rotational motion signal generated by the angular acceleration sensor before an integration process.

4. A method according to claim 2, comprising a step of limiting a band width of the rotational motion signal generated by the angular acceleration sensor during an integration process.

5. A method according to claim 3, wherein said limiting step includes selecting an upper limiting frequency of the band width in a range of 100-1000 H_Z.

6. A method according to claim 4, wherein said limiting step includes selecting an upper limiting frequency of the band width in a range of 100-1000 H_Z.

7. A method according to claim 3, wherein said limiting step includes selecting a lower limiting frequency of the band width in a range of 0.5-10 H_Z.

8. A method according to claim 4, wherein said limiting step includes selecting a lower limiting frequency of the band width in a range of 0.5-10 H_Z.

9. A method according to claim 5, wherein said limiting step includes selecting a lower limiting frequency of the band width in a range of 0.5-10 H_Z.

10. A method according to claim 6, wherein said limiting step includes selecting a lower limiting frequency of the band width in a range of 0.5-10 H_Z.

11. A method according to claim 1, comprising a step of providing the machine tool with a coupling for connecting the drive motor with the toolbit, and wherein said interrupting step includes release of the coupling.

12. A method according to claim 1, comprising the step of providing the machine tool with an electromagnetic brake, and wherein said interrupting step includes actuating the electromagnetic brake.

13. A method according to claim 1, comprising a step of providing the machine tool with a circuit breaker for cutting off a current flow to the drive motor, and wherein said interrupting step includes actuating the circuit breaker.

14. An arrangement for preventing accidents during operation of a manually-operated machine tool having a rotatable toolbit and a drive motor for driving the toolbit, said arrangement comprising:

means for interrupting transmission of drive motion from the drive motor to the toolbit;

a rotational motion sensor for determining an operational condition of the toolbit;

computer means for calculating, on a basis of a rotational motion signal generated by the sensor, a maximum forecast rotational angle at an end of a time period determined by a selected time constant; and

an output interface for transmitting to the interrupting means an actuation signal generated by the computer means when the calculated, forecasted rotational angle exceeds a pre-determined maximum allowable rotational angle.

15. An arrangement according to claim 14, wherein the rotational motion sensor comprises an angular acceleration meter.

16. An arrangement according to claim 14, wherein said interrupting means comprises a coupling.

17. An arrangement according to claim 15, wherein the angular acceleration meter comprises one of piezo-electrical, piezo-resistive, micromechanical angular acceleration sensor.

18. An arrangement according to claim 15, wherein said angular acceleration meter comprises a composite chip a pendulum of which forms a middle electrode of a differential condensator.

19. An arrangement according to claim 14, wherein the computer means comprises two seriesly connected integrators with a limited band width.

20. An arrangement according to claim 19, further comprising a low-pass filter provided upstream of the first integrator, and wherein the used band width has a lower limiting frequency in a range of 0.5-10 H_Z, and an upper limiting frequency in a range of 100-1000 H_Z.