Universal electrical connector for receiving DC and AC electrical connectors

• US 5,584,715 A
• Filed: 04/28/1994
• Issued: 12/17/1996
• Est. Priority Date: 04/28/1994
• Status: Expired due to Term

• Current Assignee: Hubbell, Inc.
• Original Assignee: Hubbell, Inc.
• Inventors: Ehrenfels, Alfred L.
• Primary Examiner(s): Bradley, P. Austin
• Assistant Examiner(s): WITTELS, DANIEL NMN
• Application Number:
  US08/233,923
• Time in Patent Office: 964 Days
• Field of Search: 439/310, 439/173, 439/638, 439/39, 439/137, 439/136, 439/218, 439/221, 439/220, 439/222, 320/2
• US Class Current: 439/222
• CPC Class Codes: B60L 2210/20 AC to AC converters
• CPC Class Codes: B60L 2210/30 AC to DC converters
• CPC Class Codes: B60L 2270/32 of electricity
• CPC Class Codes: B60L 2270/34 of parts
• CPC Class Codes: B60L 53/11 DC charging controlled by the charging station, e.g. mode 4
• CPC Class Codes: B60L 53/16 Connectors, e.g. plugs or sockets, specially adapted for charging electric vehicles
• CPC Class Codes: B60L 53/31 Charging columns specially adapted for electric vehicles
• CPC Class Codes: B60L 53/62 in response to charging parameters, e.g. current, voltage or electrical charge
• CPC Class Codes: B60L 53/65 involving identification of vehicles or their battery types
• CPC Class Codes: B60L 53/66 Data transfer between charging stations and vehicles
• CPC Class Codes: B60L 53/665 Methods related to measuring, billing or payment
• CPC Class Codes: H01R 13/453 Shutter or cover plate opened by engagement of counterpart
• CPC Class Codes: H01R 13/4534 Laterally sliding shutter
• CPC Class Codes: H01R 13/62905 comprising a camming member H01R13/62933 and H01R13/641 take precedence
• CPC Class Codes: H01R 13/7037 making use of a magnetically operated switch
• CPC Class Codes: H01R 27/00 Coupling parts adapted for co-operation with two or more dissimilar counterparts for dissimilar contact members H01R13/35; supported only by co-operation with a counterpart H01R31/00; with a holder adapted for supporting apparatus to which its counterpart is attached H01R33/90
• CPC Class Codes: H02J 7/0045 concerning the insertion or the connection of the batteries
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 10/72 Electric energy management in electromobility
• CPC Class Codes: Y02T 90/12 : Electric charging stations
• CPC Class Codes: Y02T 90/14 : Plug-in electric vehicles
• CPC Class Codes: Y02T 90/16 : Information or communication technologies improving the operation of electric vehicles
• CPC Class Codes: Y02T 90/167 : Systems integrating technologies related to power network operation and communication or information technologies for supporting the interoperability of electric or hybrid vehicles, i.e. smartgrids as interface for battery charging of electric vehicles [EV] or hybrid vehicles [HEV]
• CPC Class Codes: Y04S 30/14 : Details associated with the interoperability, e.g. vehicle recognition, authentication, identification or billing
• CPC Class Codes: Y10T 29/49174 : Assembling terminal to elongated conductor

Abstract

A universal AC/DC electrical connector for selectively coupling either a mating direct electrical current (DC) electrical connector or a mating alternating electrical current (AC) electrical connector to selectively receive both direct electrical current (DC) and alternating electrical current (AC) therein. The AC/DC electrical connector has a pair of direct current contacts, a pair of alternating current contacts, and a ground contact. When DC electrical connector is coupled to the AC/DC electrical connector, the direct current contacts and the ground contact electrically engage corresponding electrical contacts of the DC electrical connector, while the alternating current contacts of the AC/DC electrical connector remains uncoupled, i.e., alternating current connects of the AC/DC electrical connector does not electrically engage the contacts of the DC electrical connector. When AC electrical connector is coupled to the AC/DC electrical connector, the alternating current contacts and the ground contacts of the AC/DC electrical connector engage corresponding electrical contacts of the AC electrical connector. The AC/DC electrical connector can also be provided with a sensor in the form of a pilot contact or reed switches for determining whether direct electrical current or alternating electrical current is being supplied thereto.

Claims

1. A universal AC/DC electrical connector for selectively receiving direct electrical current and alternating electrical current, comprising:

an insulated housing;

two direct current contacts coupled to said housing for receiving direct electrical current from a mating DC electrical connector electrically coupled to a source of direct electrical current;

two alternating current contacts coupled to said housing for receiving alternating electrical current from a mating AC electrical connector electrically coupled to a source of alternating electrical current; and

sensor means, coupled to said housing, for discriminating between direct electrical current and alternating electrical current.

2. An electrical connector according to claim 1, further comprising

a ground contact coupled to said housing for coupling with a mating ground contact of at least one of the mating electrical connectors.

3. An electrical connector according to claim 2, wherein

said alternating current contacts are positioned between said direct current contacts.

4. An electrical connector according to claim 3, wherein

said ground contact is positioned between said direct current contacts.

5. An electrical connector according to claim 2, wherein

said direct current contacts are blade contacts arranged substantially parallel to each other.

6. An electrical connector according to claim 5, wherein

said alternating current contacts are blade contacts which are positioned substantially parallel to said direct current contacts.

7. An electrical connector according to claim 6, wherein

said direct current contacts are larger than said alternating current contacts.

8. An electrical connector according to claim 7, wherein

said alternating current contacts are transversely aligned in a row with said direct current contacts.

9. An electrical connector according to claim 8, wherein

said alternating current contacts are positioned between said direct current contacts.

10. An electrical connector according to claim 9, wherein

said ground contact is a blade contact which is positioned substantially parallel to said direct current contacts.

11. An electrical connector according to claim 10, wherein

said ground contact is positioned between said direct current contacts and transversely aligned in a row with said alternating current contacts.

12. An electrical connector according to claim 11, wherein

said sensor means includes at least one communications contact for transmitting informational data.

13. An electrical connector according to claim 12, wherein

said sensor means includes at least one reed switch.

14. An electrical connector according to claim 2, wherein

said housing includes a movable cover movably coupled to said housing between a first position covering said direct current contacts and said alternating current contacts and a second position exposing said direct current contacts and said alternating current contacts.

15. An electrical connector according to claim 14, wherein

said movable cover is normally biased by a spring to said first position.

16. An electrical connector according to claim 14, wherein

said direct current contacts and said alternating current contacts are movably coupled to said housing by a drive mechanism between a retracted position and an extended position.

17. An electrical connector according to claim 16, wherein

said housing includes an inlet cavity with a first opening for selectively receiving the mating electrical connectors therein by insertion in a first direction, and a second opening selectively covered by said cover for selectively receiving said direct current contacts and said alternating current contacts therethrough.

18. An electrical connector according to claim 17, wherein

said first opening lies in a first plane and said second opening lies in a second plane substantially perpendicular to said first plane so that said drive mechanism moves said direct current contacts and said alternating current contacts in a second direction substantially perpendicular to said first direction of insertion of the mating electrical connectors.

19. An electrical connector according to claim 18, wherein

said direct current contacts and said alternating current contacts are positioned in said housing above said inlet cavity.

20. An electrical connector for simultaneously mating with a pair of AC electrical contacts and a pair of DC electrical contacts of a universal AC/DC electrical connector, comprising:

an electrical cord adapted to be coupled to a source of power;

an insulated housing with at least four contact openings therein for simultaneously receiving both of the pairs of AC and DC electrical contacts of the universal AC/DC electrical connector therein;

a pair of first electrical contacts coupled within said insulated housing to said electrical cord for transmitting electrical current to the universal AC/DC electrical connector, each of said first electrical contacts being aligned with one of said contact openings in said housing such that an electrical connection is made between said first electrical contacts and one of the pairs of contacts of the universal AC/DC electrical connector to supply power thereto;

a pair of recesses formed inside of said housing and being aligned with two of said contact openings for receiving one of the pairs of the electrical contacts of the universal AC/DC electrical connector such that no electrical connection is made within said recesses with said electrical cord for supplying power to the universal AC/DC electrical connector;

sensor means, coupled to said housing, for indicating type of current being supplied; and

a contact cover movably coupled to said housing for selectively covering said contact openings in a first position and exposing said contact openings in a second position.

21. An electrical connector according to claim 20, further comprising

a ground contact coupled to said housing for coupling with a mating ground contact of the universal AC/DC electrical connector.

22. An electrical connector according to claim 20, further comprising

a sensor coupled to said housing for transmitting informational data.

23. An electrical connector according to claim 22 further comprising

a ground contact coupled to said housing and a fifth contact opening formed in said housing for coupling with a mating ground contract of the universal AC/DC electrical connector.

24. An electrical connector according to claim 23, wherein

said sensor includes at least one communications contact for transmitting said informational data and said housing further includes a sixth contact opening for receiving a mating sensor contact of the universal AC/DC electrical connector.

25. An electrical connector according to claim 23, further comprising

a movable contact cover movably coupled to said housing between a first position covering said first contacts and a second position exposing said first contacts.

26. An electrical connector according to claim 25, wherein

said movable cover is normally biased by a spring to said first position.

27. An electrical connector according to claim 25, wherein

said housing further includes a substantially flat abutment surface with a gasket coupled thereto for engaging said movable contact cover when in said first position to seal between said housing and said contact cover.

28. An electrical connector according to claim 27, wherein

said contact cover is a substantially cup-shaped member with an open end defined by a flat annular abutment edge for engaging said gasket.

29. An electrical connector according to claim 28, wherein

said contact openings of said housing lie in a first plane and said abutment surface of said housing lies in a second plane substantially perpendicular to said first plane.

30. An electrical connector according to claim 25, wherein

said contact cover includes a cam member for moving said contact cover to expose said direct current contacts and said alternating current contacts.