Environmental control airhouse with variable output

• US 5,586,932 A
• Filed: 12/22/1994
• Issued: 12/24/1996
• Est. Priority Date: 11/05/1993
• Status: Expired due to Term

• Current Assignee: Professional Supply Incorporated
• Original Assignee: Professional Supply Incorporated
• Inventors: Kiser, Thomas E.
• Primary Examiner(s): Joyce, Harold
• Application Number:
  US08/362,128
• Time in Patent Office: 733 Days
• Field of Search: 126/103, 126/110 AA, 126/116 R, 454/228, 454/229, 454/234, 454/235, 454/236, 454/265, 454/269, 454/324, 454/334, 454/338, 454/300, 454/311, 454/312
• US Class Current: 454/229
• CPC Class Codes: F24F 11/30 for purposes related to the operation of the system, e.g. for safety or monitoring
• CPC Class Codes: F24F 11/63 Electronic processing
• CPC Class Codes: F24F 11/77 by controlling the speed of ventilators
• CPC Class Codes: F24F 11/81 by controlling the air supply to heat-exchangers or bypass channels
• CPC Class Codes: F24F 11/89 Arrangement or mounting of control or safety devices
• CPC Class Codes: F24F 2011/0002 for admittance of outside air
• CPC Class Codes: F24F 2221/14 mounted on the ceiling
• CPC Class Codes: F24F 3/044 Systems in which all treatment is given in the central station, i.e. all-air systems
• CPC Class Codes: F24F 6/00 Air-humidification , e.g. cooling by humidification
• CPC Class Codes: F24H 3/0488 using fluid fuel
• CPC Class Codes: Y02B 30/00 Energy efficient heating, ventilation or air conditioning [HVAC]
• CPC Class Codes: Y02B 30/70 Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating

Abstract

An airhouse for supplying conditioned air to the interior area of an enclosed building. The airhouse incorporates one or more blowers having variable speed controllers enabling them to be operated at variable volumetric flow rates. The airhouse housing includes variable area dampers for controlling the inlet of outside or building return air. A dedicated controller is provided for adjusting the inlet areas of the two inlet pathways to provide a constant flow velocity through a direct fire burner through a range of blower volumetric output settings. In addition the units may include variable area diffuser units which tend to maintain constant discharge velocity pressure at various blower volumetric flow rate settings. In addition various control and operating strategies are provided for the individual airhouse units and a distributed array of such units in a large building structure controlled by a central computer.

Claims

1. An airhouse for supplying conditioned air in controlled amounts to the interior of a building, comprising:

an enclosure defining a central chamber,

outside air inlet means for allowing air from outside said interior to enter said enclosure central chamber,

a direct fire burner for combusting a hydrocarbon fuel receiving air from said outside air inlet means and supplying said air from said outside air inlet means to said central chamber,

outside air inlet damper means for adjustably controlling the inlet flow area through said outside air inlet means into said central chamber,

return air inlet means for allowing air within said building interior to enter said enclosure central chamber,

return air inlet damper means for adjustably controlling the inlet flow area through said return air inlet means into said central chamber,

blower means mounted to said enclosure having an inlet communicating with said enclosure central chamber and an outlet for discharging air into said building interior,

blower speed control means for adjustably controlling the volumetric output rate of said blower means, and

damper control means for controlling said outside air inlet damper means and said return air inlet damper means whereby the total airflow area defined by said outside air inlet damper means and said return air inlet damper means provides airflow velocity through said direct fire burner within a range determined to produce proper combustion through a range of settings of said volumetric output rates of said blower means.

2. An airhouse for supplying conditioned air according to claim 1 further comprising:

airflow measuring means for measuring the airflow rate of air flowing through said direct fire burner, and wherein said damper control means adjusts said outside air inlet damper means and said return air inlet damper means to maintain airflow velocity through said burner within said range through a range of settings of said volumetric output rates of said blower means.

3. An airhouse for supplying conditioned air according to claim 1 wherein said damper control means maintains a constant total area of airflow through said outside air inlet damper means and said return air inlet damper means for a particular volumetric output rate of said blower means and wherein said constant total area varies as a function of the volumetric output rate of said blower means.

4. An airhouse for supplying conditioned air according to claim 1 further comprising a central controller which receives environmental condition inputs from remote sensors distributed about said building interior and said central controller outputting a blower speed command to said airhouse.

5. An airhouse for supplying conditioned air according to claim 4 further comprising a distributed controller dedicated to said airhouse which receives signals from said central controller and controls said blower speed control means based on said blower speed commands and the position of said outside air inlet damper means and said return air inlet damper means.

6. An airhouse for supplying conditioned air according to claim 1 further comprising burner control means for causing said burner to cycle between a burner-on mode during which said hydrocarbon fuel is combusted and a burner-off mode where combustion does not occur and said damper control means maintaining said airflow velocity through said direct fire burner within said range during both of said modes whereby said airhouse is ready for the burner-on mode while it is in the burner-off mode enabling rapid cycling through burner-on and burner-off modes.

7. An airhouse for supplying conditioned air according to claim 1 wherein said blower speed control means provides continuously variable blower volumetric discharge rates over a range of said rates.

8. An airhouse for supplying conditioned air according to claim 1 wherein said blower speed control means provides a plurality of discrete blower volumetric discharge rates.

9. An airhouse for supplying conditioned air according to claim 1 wherein said airhouse further comprises a diffuser unit for directing the discharge of air from said blower means within said building interior, said diffuser unit having means for providing adjustable discharge flow area whereby the flow restriction of air through said diffuser unit is variable in response to the volumetric discharge rate of said blower means enabling a desired discharge air velocity to be maintained through a range of volumetric discharge rates.

10. An airhouse for supplying conditioned air according to claim 9 further comprising a diffuser unit actuator for adjusting said diffuser unit discharge flow area and a diffuser unit controller means for sending actuation signals to said diffuser unit actuator.

11. An airhouse for supplying conditioned air according to claim 10 further comprising a plenum receiving air from said blower means and having said diffuser unit attached thereto, and a pressure transducer for sending signals related to air pressure in said plenum to said diffuser unit controller means.

12. An airhouse for supplying conditioned air according to claim 11 wherein said diffuser unit controller maintains a constant pressure in said plenum through a range of blower volumetric output settings by controlling said diffuser unit actuator.

13. An airhouse for supplying conditioned air in controlled amounts to the interior of a building, comprising:

an enclosure defining an interior volume,

heating means for heating air in said enclosure interior volume,

outside air inlet means for allowing air from outside said interior to enter said enclosure interior volume,

outside air inlet damper means for adjustably controlling the inlet flow area through said outside air inlet means into said enclosure interior volume,

return air inlet means for allowing air within said building interior to enter said enclosure interior volume,

return air inlet damper means for adjustably controlling the inlet flow area though said return air inlet means into said enclosure interior volume,

blower means mounted to said enclosure having an inlet communicating with said enclosure interior volume and an outlet for discharging air to said building interior,

blower speed control means for adjustably controlling the volumetric output rate of said blower means,

damper control means for controlling said outside air inlet damper means and said return air inlet damper means to maintain a desired total airflow area defined by said outside air inlet damper means and said return air inlet damper means,

diffuser means for discharging air from said airhouse into said building interior, said diffuser means being adjustable to provide a variable discharge flow area, and

diffuser controller means for adjusting said diffuser means in response to changes in said blower volumetric output rate.

14. An airhouse for supplying conditioned air according to claim 13 further comprising a diffuser unit actuator for adjusting said diffuser unit discharge flow area and a diffuser unit controller means for sending actuation signals to said diffuser unit actuator.

15. An airhouse for supplying conditioned air according to claim 13 further comprising a plenum receiving discharge air from said blower means and having said diffuser unit attached thereto, and a pressure transducer for sending signals related to air pressure in said plenum to said diffuser unit controller means.

16. An airhouse for supplying conditioned air according to claim 15 wherein said diffuser unit controller maintains a constant pressure in said plenum through a range of blower volumetric output settings by controlling said diffuser unit actuator.

17. An airhouse for supplying conditioned air according to claim 13 wherein said diffuser unit comprises a plurality of shells concentrically arranged defining airflow passages therebetween and wherein said diffuser unit actuator changes the relative spacing between said shells thereby change the airflow area therebetween.

18. An airhouse for supplying conditioned air according to claim 13 wherein said diffuser unit comprises an elongated housing with airflow passages and comprising a pan which is movable within said elongated housing to effectively change the area of airflow discharge passages through which air escapes from said diffuser unit.

19. A building air environmental control system comprising:

a plurality of airhouses distributed about said building, each of said airhouses comprising,

an enclosure defining a central chamber,

outside air inlet means for allowing air from outside the interior of said building to enter said enclosure central chamber,

a direct fire burner for combusting a hydrocarbon fuel receiving air from said outside air inlet means and supplying said air from said outside air inlet means to said central chamber,

outside air inlet damper means for adjustably controlling the inlet flow area through said outside air inlet means into said central chamber,

return air inlet means for allowing air within said building interior to enter said enclosure central chamber,

return air inlet damper means for adjustably controlling the inlet flow area through said return air inlet means into said central chamber,

blower means mounted to said enclosure having an inlet communicating with said enclosure central chamber and an outlet for discharging air into said building interior,

blower speed control means for adjustably controlling the volumetric output rate of said blower means,

damper control means for controlling said outside air inlet damper means and said return air inlet damper means whereby the total airflow area defined by said outside air inlet damper means and said return air inlet damper means provides airflow velocity through said direct fire burner within a range determined to produce proper combustion through a range of settings of said volumetric output rates of said blower means, a plurality of pressure monitors distributed about said building, and

a central controller receiving signals from said pressure monitors, said central controller controlling individual of said airhouses to operate at independently adjustably desired blower speeds to provide desired building pressurization levels throughout said building.

20. A building air environmental control system comprising:

a plurality of airhouses distributed about said building,

each of said airhouses comprising,

an enclosure defining an interior volume,

heating means for heating air in said enclosure interior volume,

outside air inlet means for allowing air from outside the interior of said building to enter said enclosure interior volume,

outside air inlet damper means for adjustably controlling the inlet flow area through said outside air inlet means into said enclosure interior volume,

return air inlet means for allowing air within said building interior to enter said enclosure interior volume,

return air inlet damper means for adjustably controlling the inlet flow area though said return air inlet means into said enclosure interior volume,

blower means mounted to said enclosure having an inlet communicating with said enclosure interior volume and an outlet for discharging air to said building interior,

blower speed control means for adjustably controlling the volumetric output rate of said blower means,

damper control means for controlling said outside air inlet damper means and said return air inlet damper means to maintain a desired total airflow area defined by said outside air inlet damper means and said return air inlet damper means,

diffuser means for discharging air from said airhouse into said building interior, said diffuser means being adjustable to provide a variable discharge flow area,

diffuser controller means for adjusting said diffuser means in response to changes in said blower volumetric output rate,

a plurality of pressure monitors distributed about said building, and

a central controller receiving signals from said pressure monitors, said central controller controlling individual of said airhouses to operate at independently adjustably desired blower speeds to provide desired building pressurization levels throughout said building.