Reactor with core gap spacers

• US 5,587,694 A
• Filed: 12/28/1994
• Issued: 12/24/1996
• Est. Priority Date: 06/30/1993
• Status: Expired due to Fees

• Current Assignee: Matsushita Electric Industrial Company Limited (Panasonic Holdings Corporation)
• Original Assignee: Matsushita Electric Industrial Company Limited (Panasonic Holdings Corporation)
• Inventors: Toyoda, Shohei, Bito, Toshiaki, Teranishi, Junichi, Takashima, Kazushige, Minato, Tetsuya, Yonehara, Toshimitsu
• Primary Examiner(s): Kozma, Thomas J.
• Application Number:
  US08/365,157
• Time in Patent Office: 727 Days
• Field of Search: 336/178, 336/212, 336/234, 336/184, 336/210, 336/65
• US Class Current: 336/65
• CPC Class Codes: H01F 27/245 made from sheets, e.g. grain-oriented H01F27/26 takes precedence
• CPC Class Codes: H01F 27/263 Fastening parts of the core together
• CPC Class Codes: H01F 3/14 Constrictions; Gaps, e.g. air-gaps in magnetic shunt paths H01F3/12
• CPC Class Codes: H01F 41/02 for manufacturing cores, coils, or magnets H01F41/14 takes precedence; for dynamo-electric machines H02K15/00
• CPC Class Codes: H01F 41/0233 Manufacturing of magnetic circuits made from sheets magnetic cores made from sheets H01F27/245; soft magnetic alloys in the form of sheets H01F1/16

Abstract

Two sets of a combination of an iron core formed of laminated strip-shaped electromagnetic steel plates and a coil are arranged in parallel, and these are abutted via core gap spacers against two iron cores formed of laminated trapezoidal electromagnetic steel plates, so that a square-shaped magnetic path is formed. Two outside iron cores of the four iron cores are coupled and fixed with metal fittings. With such an arrangement, the coil is divided into two, with increased surface areas of the coils and therefore an improved cooling characteristic. Further, since the electromagnetic steel plates used for the iron cores can be formed into simple shapes, electromagnetic steel plates of various sizes can be easily manufactured, so that iron cores of optimum dimensions can be provided, optionally depending on the type of the reactor.

Claims

1. A reactor comprising:

a pair of coils;

a pair of first iron cores disposed in parallel and respectively extending through said coils, each of said first iron cores being formed of laminated electromagnetic steel plates;

a pair of second iron cores abutted against said first iron cores, via core gap spacers, such that a square-shaped magnetic path is formed, each of said second iron cores being formed of laminated electromagnetic plates;

wherein one of said first and second pairs of iron cores constitutes an outer pair of iron cores and the other of said first and second pairs of iron cores constitutes an inner pair of iron cores, and said inner pair of iron cores is sandwiched between said outer pair of iron cores;

wherein each of said iron cores of said outer pair of iron cores is a trapezoid-shaped iron core having four contiguous straight sides, two of which are parallel to one another;

wherein for each of said trapezoid-shaped iron cores, one of said two parallel sides is a short parallel side and the other of said two parallel sides is a long parallel side which is longer than said short parallel side; and

wherein said long parallel side of each of said trapezoid-shaped iron cores is disposed between said short parallel sides of said trapezoid-shaped iron cores, respectively.

2. A reactor as recited in claim 1, wherein

for each of said inner core members, said electromagnetic steel plates are laminated together in the smaller of the width direction of said inner core member and said thickness direction of said inner core member.

3. A reactor as recited in claim 1, wherein

each of said core gap spacers is formed of a material having elastic force sufficient to enable thickness adjustment thereof sufficient to cause said core gap spacer to constitute a means for adjusting an inductance value of said reactor.

4. A reactor as recited in claim 3, wherein

said core gap spacers are made of porous or fibrous material.

5. A reactor as recited in claim 3, wherein

said core gap spacers comprise insulating sheets for electrically insulating said second iron cores from said coils and said first iron cores.

6. A reactor as recited in claim 1, wherein

at least abutting portions of said iron cores are fixed together by varnish.

7. A reactor as recited in claim 1, wherein

a winding termination end of one of said coils is continuous with and constitutes a winding start end of the other of said coils.

8. A reactor as recited in claim 1, wherein

said four sides of each of said trapezoid-shaped iron cores further comprise two oblique sides extending at an angle in a range of 60°

to 89°

from one of said parallel sides.

9. A reactor comprising:

a pair of coils;

a pair of first iron cores disposed in parallel and respectively extending through said coils, each of said first iron cores being formed of laminated electromagnetic steel plates;

a pair of second iron cores abutted against said first iron cores, via core gap spacers, such that a square-shaped magnetic path is formed, each of said second iron cores being formed of laminated electromagnetic plates;

wherein one of said first and second pairs of iron cores constitutes an outer pair of iron cores and the other of said first and second pairs of iron cores constitutes an inner pair of iron cores, and said inner pair of iron cores is sandwiched between said outer pair of iron cores;

wherein each of said iron cores of said outer pair of iron cores is a trapezoid-shaped iron core having four contiguous straight sides, two of which are parallel to one another;

wherein for each of said trapezoid-shaped iron cores, one of said two parallel sides is a short parallel side and the other of said two parallel sides is a long parallel side which is longer than said short parallel side;

wherein said long parallel side of each of said trapezoid-shaped iron cores is disposed between said short parallel sides of said trapezoid-shaped iron cores; and

wherein a fixing device is provided and fixes said outside iron cores together.

10. A reactor as recited in claim 9, further comprising

a mounting means integrated with said fixing device for mounting said reactor onto other equipment.

11. A reactor as recited in claim 10, wherein

said fixing device comprises a metal fitting.

12. A reactor as recited in claim 9, wherein

said fixing device comprises a metal fitting.

13. A reactor as recited in claim 9, wherein

said four sides of each of said trapezoid-shaped iron cores further comprise two oblique sides extending at an angle in a range of 60°

to 89°

from one of said parallel sides.