Method and apparatus for determining the ultimate gain and ultimate period of a controlled process

• US 5,587,899 A
• Filed: 06/10/1994
• Issued: 12/24/1996
• Est. Priority Date: 06/10/1994
• Status: Expired due to Term

• Current Assignee: Fisher-Rosemount Systems Incorporated (Emerson Electric Company)
• Original Assignee: Fisher-Rosemount Systems Incorporated (Emerson Electric Company)
• Inventors: Hang, Chang C., Ho, Weng K., Wojsznis, Wilhelm K.
• Primary Examiner(s): Mai, Tan V.
• Assistant Examiner(s): Garland, Steven R.
• Application Number:
  US08/258,282
• Time in Patent Office: 928 Days
• Field of Search: 364/148-151, 364/157-163, 364/180-182, 364/553, 318/561, 318/609, 318/610
• US Class Current: 700/37
• CPC Class Codes: G05B 13/024 in which a parameter or coefficient is automatically adjusted to optimise the performance

Abstract

A method and apparatus determine the ultimate frequency and ultimate gain of a controlled process. The apparatus comprises a process gain and phase lag calculation module, a ultimate gain (K_U) and ultimate period (T_U) calculation module, and a tuning sequence control module. The tuning sequence control module initiates a tuning sequence and the process gain and phase lag calculation module samples the process input signal and the process output signal, and isolates from the process input signal and the process output signal at least one input sample signal and at least one corresponding output sample signal by bandpass filtering the process input signal and the process output signal at at least one observation frequency. The process gain and phase lag calculation module then calculates a phase lag of each output sample signal with respect to a corresponding input sample signal and a signal gain of each output sample signal with respect to a corresponding input sample signal. The ultimate period of the process is calculated from at least one observation frequency and at least one phase lag, and the ultimate gain is calculated based on at least one signal gain.

Claims

1. A method of determining an ultimate period and an ultimate gain of a controlled process, the controlled process having an input for receiving an input signal to control a parameter of the controlled process and an output for providing an output signal representative of the parameter of the controlled process, the method comprising:

selecting at least one observation frequency;

isolating from the input signal an input sample signal corresponding to each observation frequency;

isolating from the output signal an output sample signal corresponding to each observation frequency, wherein input and output sample signals correspond to a common observation frequency to form a corresponding pair of sample signals;

determining for each corresponding pair a phase lag of the output sample signal of the corresponding pair with respect to the input sample signal of the corresponding pair;

determining for each corresponding pair a signal gain of the output sample signal of the corresponding pair with respect to the input sample signal of the corresponding pair;

determining the ultimate period based on at least one observation frequency and at least one phase lag;

determining the ultimate gain based on at least one signal gain; and

modifying the input signal to the controlled process based on the ultimate period and ultimate gain and thereby modifying the control of the parameter of the controlled process.

2. The method of claim 1 wherein selecting at least one observation frequency comprises:

selecting a plurality of observation frequencies;

identifying a first corresponding pair having a phase lag that is less than 180°

; and

identifying a second corresponding pair having a phase lag that is greater than 180°

.

3. The method of claim 2 wherein determining the ultimate period comprises:

interpolating between the phase lag and observation frequency of the first corresponding pair and the phase lag and observation frequency of the second corresponding pair to determine the ultimate period.

4. The method of claim 3 wherein interpolating between the phase lag and observation frequency of the first corresponding pair and the phase lag and observation frequency of the second corresponding pair to determine the ultimate period further comprises applying equations defined as:

##EQU12## wherein ω

_UNew represents the new ultimate frequency, T_UNew represents the new ultimate period, ω

_i represents the observation frequency corresponding to the first corresponding pair, ω

_i+1 represents the observation frequency corresponding to the second corresponding pair, φ

_i represents the phase lag of the first corresponding pair, and φ

_i+1 represents the phase lag of the second corresponding pair.

5. The method of claim 2 wherein determining the ultimate gain comprises:

interpolating between the signal gain and observation frequency of the first corresponding pair and the signal gain and observation frequency of the second corresponding pair, based on ultimate period, to determine the ultimate gain.

6. The method of claim 5 wherein interpolating between the signal gain and observation frequency of the first corresponding pair and the signal gain and observation frequency of the second corresponding pair, based on ultimate period, to determine the ultimate gain further comprises applying two equations defined as:

##EQU13## and ##EQU14## wherein K_UNew represents the new ultimate gain, ω

_UNew represents the new ultimate frequency, A_U represents a signal gain of the controlled process at ω

_UNew, A_i represents the signal gain of the first corresponding pair, A_i+1 represents the signal gain of the second corresponding pair, ω

_i represents the observation frequency corresponding to the first corresponding pair, and ω

_i+1 represents the observation frequency corresponding to the second corresponding pair.

7. The method of claim 2 wherein a previous ultimate period has been determined and selecting a plurality of observation frequencies includes:

selecting a first observation frequency lower than 2π

divided by the previous ultimate period; and

selecting a second observation frequency higher than 2π

divided by the previous ultimate period.

8. The method of claim 2 and further comprising:

lowering at least one observation frequency of the plurality of observation frequencies if none of the phase lags of the corresponding pairs are less than 180°

; and

raising at least one observation frequency of the plurality of observation frequencies if none of the phase lags of the corresponding pairs are greater than 180°

.

9. The method of claim 1 wherein selecting at least one observation frequency comprises:

selecting a tracking observation frequency.

10. The method of claim 9 wherein a previous ultimate period has been determined and selecting a tracking observation frequency comprises:

setting the tracking observation frequency approximately equal to 2π

divided by the previous ultimate period.

11. The method of claim 9 wherein determining the ultimate period comprises:

setting the ultimate period approximately equal to 2π

divided by the tracking observation frequency if the phase lag of the corresponding pair associated with the tracking observation frequency does not differ from 180°

by more than a predetermined quantity;

determining the ultimate period by dividing 2π

by a sum of the tracking observation frequency and a frequency increment if the phase lag of the corresponding pair associated with the tracking observation frequency is less than 180°

by more than the predetermined quantity; and

determining the ultimate period by dividing 2π

by a difference of the tracking observation frequency minus the frequency increment if the phase lag of the corresponding pair associated with the tracking observation frequency is more than 180°

by more than the predetermined quantity.

12. The method of claim 11 wherein determining the ultimate period by dividing 2π

by a sum and determining the ultimate period by dividing 2π

by a difference each further comprise;

setting the tracking observation frequency to 2π

divided by the ultimate period; and

repeating determining the ultimate period based on at least one observation frequency and at least one phase lag.

13. The method of claim 1 wherein a controller input of a controller receives a feedback signal derived from the output signal of the controlled process, and a controller output of the controller is coupled to the input of the controlled process, thereby forming a control loop, and isolating from the input signal and isolating from the output signal are performed upon detecting a change in the control loop.

14. The method of claim 1 wherein isolating from the input signal an input sample signal corresponding to each observation frequency comprises:

bandpass filtering the input signal at each observation frequency.

15. The method of claim 1 wherein isolating from the output signal an output sample signal corresponding to each observation frequency comprises:

bandpass filtering the output signal at each observation frequency.

16. The method of claim 1 wherein a controller input of a controller receives a feedback signal derived from the output signal of the controlled process, and a controller output of the controller is coupled to the input of the controlled process, thereby forming a control loop, and the method further comprises:

superimposing onto the control loop an excitation signal.

17. The method of claim 1 wherein at least two pairs of sample signals are isolated and one pair of sampled signals has a phase lag less than 180°

and the other pair of sample signals has a phase lag greater than 180 °

.

18. An apparatus for automatically tuning a controller (40) in a controlled process loop (36), wherein the controlled process loop (36) includes a process (38) having a process input for receiving a control signal u(t) to control a process parameter of the process (38) and a process output for providing a process output signal y(t) representative of the process parameter, and the controller (40) having a controller output for providing the control signal u(t), and a controller input for receiving an error signal e(t) derived from the process output signal y(t), wherein control characteristics of the controller (40) are defined by controller parameters, the apparatus comprising:

a tuning sequence control module (46) coupled to the controller (40), the tuning sequence control module (46) comprising;

observation frequency selection means for selecting at least one observation frequency;

controller parameter determination means for determining controller parameters based on an ultimate gain and an ultimate period; and

parameter update means for providing controller parameters to controller (40);

a process gain and phase lag calculation module (42) coupled to the tuning sequence control module (46), the control signal u(t), and the process output signal y(t), the process gain and phase lag calculation module (42) comprising;

control signal filtering means for isolating from the control signal u(t), a control sample signal corresponding to each observation frequency;

process output signal filtering means for isolating from the process output signal y(t) a process output sample signal corresponding to each observation frequency, wherein control sample signals and process output sample signals correspond to a common observation frequency to form a corresponding pair;

phase lag determination means for determining for each corresponding pair a phase lag of the process output sample signal of the corresponding pair with respect to the control sample signal of the corresponding pair; and

signal gain determination means for determining for each corresponding pair a signal gain of the process output sample signal of the corresponding pair with respect to the control sample signal of the corresponding pair; and

an ultimate gain and ultimate period calculation module (44) coupled to the process gain and phase lag calculation module (42) and the tuning sequence control module (46), the ultimate gain and ultimate period calculation module (44) comprising;

ultimate period determination means for determining the ultimate period based on at least one observation frequency and at least one phase lag; and

ultimate gain determination means for determining the ultimate gain based on at least one signal gain.

19. The apparatus of claim 18 wherein the observation frequency selection means of the tuning sequence control module (46) comprises:

means for selecting a plurality of observation frequencies.

20. The apparatus of claim 19 wherein the ultimate gain and ultimate period calculation module (44) comprises:

a period and gain interpolation unit (86) comprising;

means for identifying a first corresponding pair having a phase lag that is less than 180°

;

means for identifying a second corresponding pair having a phase lag that is greater than 180°

; and

means for determining the ultimate period by interpolation based on the phase lags of the first and second corresponding pairs and the observation frequencies corresponding to the first and second corresponding pairs.

21. The apparatus of claim 20 wherein the means for determining the ultimate period by interpolation based on the phase lags of the first and second corresponding pairs and the observation frequencies corresponding to the first and second corresponding pairs comprises applying an equation defined as:

##EQU15## wherein ω

_UNew represents the new ultimate frequency, T_UNew represents the new ultimate period, ω

_i represents the observation frequency corresponding to the first corresponding pair, ω

_i+1 represents the observation frequency corresponding to the second corresponding pair, φ

_i represents the phase lag of the first corresponding pair, and φ

_i+1 represents the phase lag of the second corresponding pair.

22. The apparatus of claim 20 wherein the period and gain interpolation unit (86) further comprises:

means for determining the ultimate gain by interpolation based on the signal gains of the first and second corresponding pairs, the observation frequencies corresponding to the first and second corresponding pairs, and the ultimate period.

23. The apparatus of claim 22 wherein the means for determining the ultimate gain by interpolation based on the signal gains of the first and second corresponding pairs, the observation frequencies corresponding to the first and second corresponding pairs, and the ultimate period further comprises applying two equations defined as:

##EQU16## and ##EQU17## wherein K_UNew represents the new ultimate gain, ω

_UNew represents 2π

divided by the ultimate period, A_U represents a signal gain of the controlled process at ω

_UNew, A_i represents the signal gain of the first corresponding pair, A_i+1 represents the signal gain of the second corresponding pair, ω

_i represents the observation frequency corresponding to the first corresponding pair, and ω

_i+1 represents the observation frequency corresponding to the second corresponding pair.

24. The apparatus of claim 19 wherein a previous ultimate period has been determined and the means for selecting a plurality of observation frequencies includes:

means for selecting a first observation frequency lower than 2π

divided by the previous ultimate period; and

means for selecting a second observation frequency higher than 2π

divided by the previous ultimate period.

25. The apparatus of claim 19 wherein the means for selecting a plurality of observation frequencies includes:

means for lowering at least one observation frequency of the plurality of observation frequencies if none of the phase lags of the corresponding pairs are less than 180°

; and

means for raising at least one observation frequency of the plurality of observation frequencies if none of the phase lags of the corresponding pairs are greater than 180°

.

26. The apparatus of claim 19 wherein the control signal filtering means of the process gain and phase lag calculation module (42) comprises:

a plurality of adjustable bandpass filters (74), with each bandpass filter controlled by the tuning sequence control module (46) to have a center frequency corresponding to an observation frequency.

27. The apparatus of claim 26 wherein the plurality of adjustable bandpass filters (74) are digital filters and the control signal filtering means of the process gain and phase lag calculation module (42) further comprises:

an analog-to-digital converter and raw data buffer (70) coupled to the control signal u(t) and the plurality of adjustable bandpass filters (74), for receiving the control signal u(t) in an analog form and providing to the plurality of adjustable bandpass filters (74) a digital data stream representative of the control signal u(t); and

a filtered data buffer (78) coupled to the plurality of adjustable bandpass filters (74), the phase lag determination means, and the signal gain determination means, for storing filtered data from the plurality of adjustable bandpass filters (74) and providing filtered data to the phase lag determination means and the signal gain determination means.

28. The apparatus of claim 19 wherein the process output signal filtering means of the process gain and phase lag calculation module (42) comprises:

a plurality of adjustable bandpass filters (76), with each bandpass filter controlled by the tuning sequence control module (46) to have a center frequency corresponding to an observation frequency.

29. The apparatus of claim 28 wherein the plurality of adjustable bandpass filters (76) are digital filters and the process output signal filtering means of the process gain and phase lag calculation module (42) further comprises:

an analog-to-digital converter and raw data buffer (72) coupled to the process output signal y(t) and the plurality of adjustable bandpass filters (76), for receiving the process output signal y(t) in an analog form and providing to the plurality of adjustable bandpass filters (76) a digital data stream representative of the process output signal y(t); and

a filtered data buffer (80) coupled to the plurality of adjustable bandpass filters (76), the phase lag determination means, and the signal gain determination means, for storing filtered data from the plurality of adjustable bandpass filters (76) and providing filtered data to the phase lag determination means and the signal gain determination means.

30. The apparatus of claim 19 wherein the ultimate gain and ultimate period calculation module (44) further comprises:

a monotone transfer function verification unit (84) arranged to receive gains and phase lags of corresponding pairs from the process gain and phase lag calculation module (42), for verifying that a transfer function of the process is a monotone function of frequency at all observation frequencies.

31. The apparatus of claim 18 wherein the observation frequency selection means of the tuning sequence control module (46) comprises:

means for selecting a tracking observation frequency.

32. The apparatus of claim 31 wherein the means for selecting a tracking observation frequency comprises:

means for setting the tracking observation frequency approximately equal to 2π

divided by a previously determined ultimate period.

33. The apparatus of claim 31 wherein the ultimate period determination means of the ultimate gain and ultimate period calculation module (44) comprises a gain calculation and incremental ultimate period adjustment unit (112) arranged to receive phase lags and signal gains of corresponding pairs from the process gain and phase lag calculation module (42) and provide the ultimate gain and the ultimate period to tuning sequence control module (46), the gain calculation and incremental period adjustment unit (112) comprising:

means for setting the ultimate period approximately equal to the 2π

divided by the tracking observation frequency if the phase lag of the corresponding pair associated with the tracking observation frequency does not differ from 180°

by more than a predetermined quantity;

means for determining the ultimate period by dividing 2π

by a sum of the tracking observation frequency and a frequency increment if the phase lag of the corresponding pair associated with to the tracking observation frequency is less than 180°

by more than the predetermined quantity; and

means for determining the ultimate period by dividing 2π

by a difference of the tracking observation frequency minus the frequency increment if the phase lag of the corresponding pair associated with to the tracking observation frequency is more than 180°

by more than the predetermined quantity.

34. The apparatus of claim 33 wherein the means for determining the ultimate period by dividing 2π

by a sum and the means for determining the ultimate period by dividing 2π

by a difference each further include;

means for setting the tracking observation frequency to 2π

divided by the ultimate period; and

repeating means coupled to the means for determining the ultimate period based on at least one observation frequency and at least one phase lag, for determining the ultimate period and ultimate gain until the phase lag of the corresponding pair associated with the tracking observation frequency does not differ from 180°

by more than a predetermined quantity.

35. The apparatus of claim 33 wherein the frequency increment is defined as:

##EQU18## where ξ

is an experimentally selected scaling factor and 0<

ξ

<

1, ω

_T is the tracking frequency, Δ

ω

_INC is the frequency increment, and Δ

φ

is a difference between 180° and

the phase lag.

36. The apparatus of claim 33 wherein the control signal filtering means of the process gain and phase lag calculation module (42) comprises:

an adjustable bandpass filter (100) controlled by the tuning sequence control module (46) to have a center frequency corresponding to the tracking observation frequency.

37. The apparatus of claim 36 wherein the adjustable bandpass filter (100) is a digital filter and the control signal filtering means of the process gain and phase lag calculation module (42) further comprises:

an analog-to-digital converter and raw data buffer (96) coupled to the control signal u(t) and the adjustable bandpass filter (100), for receiving the control signal u(t) in an analog form and providing to the adjustable bandpass filter (100) a digital data stream representative of the control signal u(t); and

a filtered data buffer (104) coupled to the adjustable bandpass filter (100), the phase lag determination means, and the signal gain determination means, for storing filtered data from the adjustable bandpass filter (100) and providing filtered data to the phase lag determination means and the signal gain determination means.

38. The apparatus of claim 37 wherein the process output signal filtering means of the process gain and phase lag calculation module (42) comprises:

an adjustable bandpass filter (102) controlled by the tuning sequence control module (46) to have a center frequency corresponding to the tracking observation frequency.

39. The apparatus of claim 38 wherein the adjustable bandpass filter (102) is a digital filter and the process output signal filtering means of the process gain and phase lag calculation module (42) further comprises:

an analog-to-digital converter and raw data buffer (98) coupled to the process output signal y(t) and the plurality of adjustable bandpass filters (102), for receiving the process output signal y(t) in an analog form and providing to the adjustable bandpass filter (102) a digital data stream representative of the process output signal y(t); and

a filtered data buffer (106) coupled to the adjustable bandpass filters (102), the phase lag determination means, and the signal gain determination means, for storing filtered data from the adjustable bandpass filter (102) and providing filtered data to the phase lag determination means and the signal gain determination means.

40. The apparatus of claim 39 wherein tuning sequence control module (46) repeatedly requests gain calculation and incremental ultimate period adjustment unit (112) to determine a new ultimate period and a new ultimate gain based on a response for the controlled process loop (36) captured in analog-to-digital converter and raw data buffer (96) and analog-to-digital converter and raw data buffer (98) immediately after detecting a step change in the controlled process loop (36).

41. The apparatus of claim 18 and further comprising:

set point means (52) for subtracting the output signal y(t) of the process (38) from a set point signal r(t) to form an error signal e(t) that is provided to the controller input.

42. The apparatus of claim 41 wherein the initiation and control means of the tuning sequence controller (46) further comprises:

means for detecting a set point change; and

means for initiating a tuning sequence upon detecting a set point change.

43. The apparatus of claim 18 and further comprising:

an excitation signal generator (48), for superimposing at least one excitation signal on a point in the controlled process loop (36).

44. A method of determining an ultimate period and an ultimate gain of a process having a process input for receiving a control signal and a process output for providing a process output signal, wherein the process is controlled by a controller having a controller output for providing the control signal and coupled to the process input, and a controller input that receives a feedback signal derived from the process output, thereby forming a control loop, the method comprising:

measuring a process gain and a process phase lag of a first signal observed at first point in the control loop with respect to a second signal observed at a second point in the control loop at at least one observation frequency;

determining the ultimate gain and the ultimate period based on the at least one observation frequency, at least one process gain, and at least one process phase lag; and

determining parameters of the controller based on the determined ultimate gain and ultimate period.

45. The method of claim 44 wherein a process gain and process phase lag is measured for at least two pairs of first and second signals, the first and second signals of one pair having a phase lag less than 180°

0 and the first and second signals of the other pair having a phase lag greater than 180°

.

46. A process control system for automatically tuning a controlled process loop (36) that includes a process (38) having a process input for receiving a process input signal and a process output for providing a process output signal, the process control system comprising:

a PID controller (40) having a controller output for producing a control signal u(t) coupled to the process input and a controller input which receives a controller error signal e(t) derived from the process output signal y(t), wherein the controlled process loop (36) is tuned by adjusting a proportional gain parameter K_C, an integration time parameter T_I, and a derivative time parameter T_D of the PID controller (40);

a tuning sequence control module (46) coupled to the PID controller (40), for selecting at least one observation frequency, initiating and controlling a tuning sequence and adjusting the proportional gain parameter K_C, the integration time parameter T_I, and the derivative time parameter T_D of the PID controller (40) based on a determined ultimate gain and a determined ultimate period;

a process gain and phase lag calculation module (42) coupled to the tuning sequence control module (46), the control signal u(t), and the process output signal y(t), for bandpass filtering from the control signal u(t) at each observation frequency a control sample signal, bandpass filtering from the process output signal y(t) at each observation frequency a process output sample signal, wherein control sample signals and process output sample signals filtered at a common observation frequencies form corresponding pairs, determining for each corresponding pair a phase lag of the process output sample signal of the corresponding pair with respect to the control sample signal of the corresponding pair, and determining for each corresponding pair a signal gain of the process output sample signal of the corresponding pair with respect to the control sample signal of the corresponding pair; and

an ultimate gain and ultimate period calculation (44) module coupled to the process gain and phase lag calculation module (42) and the tuning sequence control module (46), for determining the ultimate period based on at least one observation frequency and at least one phase lag and determining the ultimate gain based on at least one signal gain.

47. An apparatus for determining an ultimate period and an ultimate gain of a process having a process input for receiving a control signal and a process output for providing a process output signal, wherein the process is controlled by a controller having a controller output for providing the control signal and coupled to the process input, and a controller input that receives a feedback signal derived from the process output, thereby forming a control loop, the apparatus comprising:

means for measuring a process gain and a process phase lag of a first signal observed at a first point in the control loop with respect to a second signal observed at a second point in the control loop at at least one observation frequency;

means for determining the ultimate gain and the ultimate period based on the at least one observation frequency, at least one process gain, and at least one process phase lag; and

means for determining parameters of the controller based on the determined ultimate gain and ultimate period.

48. The apparatus of claim 47 wherein the means for measuring a process gain and process phase lag measures at least two pairs of first and second signals, the first and second signals of one pair having a phase lag less than 180°

and the first and second signals of the other pair having a phase lag greater than 180°

.

49. A method of determining an ultimate period and an ultimate gain of a controlled process having an input for receiving an input signal to control a parameter of the controlled process and an output for providing an output signal representative of the parameter of the controlled process, the method comprising:

isolating from the input signal a first input sample signal corresponding to a first observation frequency by bandpass filtering the input signal at the first observation frequency;

isolating from the output signal a first output sample signal corresponding to the first observation frequency by bandpass filtering the output signal at the first observation frequency

determining a first phase lag of the first output sample signal with respect to the first input sample signal;

determining a first signal gain of the first output sample signal with respect to the first input sample signal;

determining the ultimate period based on the first observation frequency and the first phase lag;

determining the ultimate gain based on the first signal gain; and

modifying the input signal to the controlled process based on the ultimate period and ultimate gain and thereby modifying the control of the parameter of the controlled process.

50. The method of claim 49 and further comprising:

isolating from the input signal a second input sample signal corresponding to a second observation frequency by bandpass filtering the input signal at the second observation frequency;

isolating from the output signal a second output sample signal corresponding to the second observation frequency by bandpass filtering the output signal at the second observation frequency;

determining a second phase lag of the second output sample signal with respect to the second input sample signal; and

determining a second signal gain of the second output sample signal with respect to the second input sample signal.

51. The method of claim 50 wherein determining the ultimate period based on the first observation frequency and the first phase lag comprises:

determining the ultimate period by interpolation based on the first and second phase lags and the first and second observation frequencies.

52. The method of claim 51 wherein determining the ultimate period based on the first observation frequency and the first phase lag comprises:

setting the ultimate period approximately equal to 2π

divided by the first observation frequency if the first phase lag does not differ from 180°

by more than a predetermined quantity;

determining the ultimate period by dividing 2π

by a sum of the first observation frequency and a frequency increment if the first phase lag is less than 180°

by more than the predetermined quantity; and

determining the ultimate period by dividing 2π

by a difference of the first observation frequency minus the frequency increment if the first phase lag is more than 180°

by more than the predetermined quantity.

53. The method of claim 52 wherein determining the ultimate period by dividing 2π

by a sum and determining the ultimate period by dividing 2π

by a difference each further comprise;

setting the first observation frequency to 2π

divided by the ultimate period; and

repeating determining the ultimate period based on the first observation frequency and the first one phase lag.

54. A system for automatically tuning parameters of a controller used to control a process in a process control loop, the system comprising:

a tuning sequence module coupled to the controller to select at least one observation frequency at which a phase lag and a gain of the process will be observed, and to determine process control parameters;

an ultimate gain and ultimate period calculation module coupled to the tuning sequence control module, for determining the ultimate period based on at least one observation frequency and at least one phase lag, and for determining the ultimate gain based on at least one gain;

a gain and phase lag calculation module coupled to the process, the tuning sequence control module, and the ultimate gain and ultimate period calculation module, for sampling an input signal and an output signal of the process corresponding to each observation frequency to form a corresponding pair, and for determining a phase lag and a gain of the corresponding pair; and

means modifying the parameters of the controller based on the determined ultimate gain and ultimate period.

55. The system of claim 54 wherein the gain and phase lag calculation module forms at least two pairs of input and output signals such that the input and output signals of one pair have a phase lag less than 180°

and the input and output signals of the other pair have a phase lag greater than 180°

.

56. A method of determining an ultimate period and an ultimate gain of a process having a process input for receiving a control signal and a process output for providing a process output signal, wherein the process is controlled by a controller having a controller output for providing the control signal and coupled to the process input, and a controller input that receives a feedback signal derived from the process output, thereby forming a control loop, the method comprising:

measuring a gain and a phase of a first signal observed at a first point in the control loop at an observation frequency;

measuring a gain and a phase of a second signal observed at a second point in the control loop at the observation frequency;

determining a process gain and a process phase lag based on the measured gain and phase of the first and second signals;

determining the ultimate gain and the ultimate period based on the observation frequency, the process gain, and the process phase lag; and

determining parameters of the controller bleed on the determined ultimate gain and ultimate period.

57. The method of claim 56 wherein a gain and phase lag is measured for at least two pairs of first and second signals, the first and second signals of one pair having a phase lag less than 180°

and the first and second signals of the other pair having a phase lag greater than 180°

.

58. An apparatus for determining an ultimate period and an ultimate gain of a process having a process input for receiving a control signal and a process output for providing a process output signal, wherein the process is controlled by a controller having a controller output for providing the control signal and coupled to the process input, and a controller input that receives a feedback signal derived from the process output, thereby forming a control loop, the apparatus comprising:

means for measuring a gain and a phase of a first signal observed at a first point in the control loop at an observation frequency;

means for measuring a gain and a phase of a second signal observed at a second point in the control loop at the observation frequency;

means for determining a process gain and a process phase lag based on the measured gain and phase of the first and second signals;

means for determining the ultimate gain and the ultimate period based on the observation frequency, the process gain, and the process phase lag; and

means for determining parameters of the controller based on the determined ultimate gain and ultimate period.

59. The apparatus of claim 58 wherein the means for measuring a gain and phase lag measures at least two pain of first and second signals, the first and second signals of one pair having a phase lag less than 180°

and the first and second signals of the other pair having a phase lag greater than 180°

.