Supplying heat to an externally fired power system

• US 5,588,298 A
• Filed: 10/20/1995
• Issued: 12/31/1996
• Est. Priority Date: 10/20/1995
• Status: Expired due to Fees

• Current Assignee: Wasabi Energy Limited
• Original Assignee: Exergy S.P.A.
• Inventors: Mirolli, Mark D., Kalina, Alexander I.
• Primary Examiner(s): Gromada, Denise
• Assistant Examiner(s): Basichas, Alfred
• Application Number:
  US08/546,419
• Time in Patent Office: 438 Days
• Field of Search: 60/676, 60/653, 60/679, 60/39.17, 60/39.182, 110/234, 110/302, 110/190
• US Class Current: 60/676
• CPC Class Codes: F22B 31/04 Heat supply by installation of two or more combustion apparatus, e.g. of separate combustion apparatus for the boiler and the superheater respectively

Abstract

Apparatus and method for supplying heat to an externally fired power system by using a multistage system having two or more combustion zones. Each combustion zone has an associated heat exchanger that conveys a respective working fluid stream from the externally fired power system. Each combustion zone receives a portion of the total amount of combustion fuel, and the amount of fuel and air supplied to each combustion zone is adjusted to control the temperature to a predetermined value.

Claims

1. A method for supplying heat to an externally fired power system that includes the steps of:

supplying a first stream of air and a first portion of total amount of combustion fuel to a first combustion zone,

combusting said first portion of fuel in said first combustion zone to form a first flue gas stream,

transferring heat from said first combustion zone to a first working fluid stream from said externally fired power system in first heat exchanger conduits located within said first combustion zone, an amount of fuel and air supplied to the first combustion zone being adjusted to control the first combustion zone temperature to a first predetermined value,

supplying said first flue gas stream, a second stream of air, and a second portion of the total amount of combustion fuel to a second combustion zone,

combusting said second portion of fuel in said second combustion zone to form a second flue gas stream, and

transferring heat from said second combustion zone to a second working fluid stream from said externally fired power system in second heat exchanger conduits exposed located within said second combustion zone, said second working fluid stream being independent of said first working fluid stream, an amount of fuel and air supplied to the second combustion zone being adjusted to control the second combustion zone temperature to a second predetermined value.

2. The method of claim 1 wherein said first and second zones are in a single furnace.

3. The method of claim 1 wherein said first stream of air is preheated using heat from said second flue gas stream.

4. The method of claim 3 wherein said second stream of air is preheated using heat from said second flue gas stream.

5. The method of claim 2 wherein said first heat exchanger conduits surround said first combustion zone, and said second heat exchanger conduits surround said second combustion zone.

6. The method of claim 1 further comprising passing said second flue gas through a first convective zone and transferring heat from said first convective zone to a third working fluid stream from an externally fired power system in third heat exchanger conduits exposed to said first convective zone.

7. The method of claim 6 further comprising passing said second flue gas from said first convective zone through a second convective zone and transferring heat from said second convective zone to a fourth working fluid stream from an externally fired power system in fourth heat exchanger conduits exposed to said second convective zone.

8. The method of claim 6 wherein said third working fluid stream is connected in series with one of said first and second working fluid streams.

9. The method of claim 7 wherein said third working fluid stream is connected in series with one of said first and second working fluid streams, and said fourth working fluid stream is connected in series with the other of said first and second working fluid streams.

10. The method of claim 7 wherein said first and second streams of air are preheated using heat from said second flue gas stream received from said second convective zone.

11. The method of claim 1 further comprising

providing one or more further combustion zones connected in series to receive the second flue gas stream, further respective streams of air, and further respective portions of the total amount of combustion fuel,

combusting said further respective portions of the total amount of fuel in said further combustion zones to form further respective flue gas streams, and

transferring heat from said further combustion zones to respective further working fluid streams from an externally fired power system in further heat exchanger conduits exposed to said further combustion zones, the amounts of fuel and air supplied to the further combustion zones being adjusted to control the temperatures of the further combustion zones to respective predetermined values.

12. Apparatus for supplying heat to an externally fired power system comprising:

a first combustion zone connected to receive a first stream of air and a first portion of a total amount of combustion fuel and providing a first flue gas stream including products of combusting said first portion of fuel in said first combustion zone,

first heat exchanger conduits located within said first combustion zone and conveying a first working fluid stream from said externally fired power system,

control mechanisms for controlling an amount of fuel and air supplied to said first combustion zone to control the first combustion zone temperature to a first predetermined value,

a second combustion zone connected to receive said first flue gas stream, a second stream of air, and a second portion of the total amount of combustion fuel and providing a second flue gas stream including the products of combusting said second portion of fuel in said second combustion zone,

second heat exchanger conduits located within said second combustion zone and conveying a second working fluid stream from said externally fired power system, said second working fluid stream being independent of said first working fluid stream, and

control mechanisms for controlling an amount of fuel and air supplied to said second combustion zone to control the second combustion zone temperature to a second predetermined value.

13. The apparatus of claim 12 wherein said first and second zones are in a single furnace.

14. The apparatus of claim 12 further comprising a preheater for preheating said first stream of air using heat from said second flue gas stream.

15. The apparatus of claim 14 wherein said preheater preheats said second stream of air using heat from said second flue gas stream.

16. The apparatus of claim 13 wherein said first heat exchanger conduits surround said first combustion zone, and said second heat exchanger conduits surround said second combustion zone.

17. The apparatus of claim 12 further comprising

a first convective zone connected to receive said second flue gas stream from said second combustion zone, and

third heat exchanger conduits exposed to said first convective zone and conveying a third working fluid stream from an externally fired power system.

18. The apparatus of claim 17 further comprising

a second convective zone connected to receive said second flue gas stream from said first convective zone, and

fourth heat exchanger conduits exposed to said second convective zone and conveying a fourth working fluid stream from an externally fired power system.

19. The apparatus of claim 17 wherein said third working fluid stream is connected in series with one of said first and second working fluid streams.

20. The apparatus of claim 18 wherein said third working fluid stream is connected in series with one of said first and second working fluid streams, and said fourth working fluid stream is connected in series with the other of said first and second working fluid streams.

21. The apparatus of claim 18 further comprising a preheater for preheating said first and second streams of air using heat from said second flue gas stream received from said second convective zone.

22. The apparatus of claim 12 further comprising

one or more further combustion zones connected in series to receive the second flue gas stream, further respective streams of air, and further respective portions of the total amount of combustion fuel,

further heat exchanger conduits exposed to respective said further combustion zones and conveying further respective working fluid streams from an externally fired power system, and

further control mechanisms for controlling the amounts of fuel and air supplied to said further combustion zones to control the temperatures of the further combustion zones to further predetermined values.