Cementing multi-lateral wells

• US 5,588,488 A
• Filed: 08/22/1995
• Issued: 12/31/1996
• Est. Priority Date: 08/22/1995
• Status: Expired due to Fees

• Current Assignee: Halliburton Company
• Original Assignee: Halliburton Company
• Inventors: Bour, Daniel L., Xenakis, Zacharias, Vijn, Jan P., Childs, Jerry D.
• Primary Examiner(s): Tsay, Frank
• Application Number:
  US08/518,082
• Time in Patent Office: 497 Days
• Field of Search: 166/293, 166/295, 166/294, 106/724, 106/725, 106/727
• US Class Current: 166/293
• CPC Class Codes: C04B 2103/22 Set retarders
• CPC Class Codes: C04B 2103/408 Dispersants
• CPC Class Codes: C04B 24/16 Sulfur-containing compounds
• CPC Class Codes: C04B 24/163 obtained by reactions only involving carbon-to-carbon unsaturated bonds
• CPC Class Codes: C04B 24/20 Sulfonated aromatic compounds
• CPC Class Codes: C04B 24/2676 Polystyrenes
• CPC Class Codes: C04B 24/32 Polyethers, e.g. alkylphenol polyglycolether
• CPC Class Codes: C04B 28/04 Portland cements
• CPC Class Codes: C09K 8/46 containing inorganic binders, e.g. Portland cement
• CPC Class Codes: E21B 33/14 for cementing casings into boreholes
• CPC Class Codes: E21B 41/0042 characterised by sealing the junction between a lateral and a main bore

Abstract

The present invention provides methods of cementing the junction of multi-lateral wells whereby the set cement can withstand impacts and shocks without shattering. A cement slurry composition which sets into a high strength impact resistant solid mass is utilized comprised of a styrene/butadiene aqueous latex, a latex stabilizer, hydraulic cement and appropriate cementing additives.

Claims

1. A method of cementing conduits in a multi-lateral subterranean well whereby the set cement can withstand impacts and shocks subsequently generated by drilling and other well operations without shattering, comprising the steps of:

(a) introducing a cement slurry composition which sets into a high strength impact resistant solid mass between said conduits and the walls of said well, said cement slurry composition comprising

a styrene/butadiene aqueous latex,

an effective amount of a latex stabilizer selected from the group consisting of surfactants having the formula ##STR6## wherein R is an alkyl group having from 5 to 30 carbon atoms, Ph is phenylene and m is an integer in the range of from about 5 to about 50, and surfactants of the general formula ##STR7## wherein R₁ is selected from table group consisting of C₁ -C₃₀ alkyl groups, C₅ -C₆ cycloalkyl groups, C₁ -C₄ alkyl substituted C₅ -C₆ cycloalkyl groups, phenyl, alkyl substituted phenyl of the general formula (R₃)_a Ph--where Ph is phenylene, R₃ is a C₁ -C₁₈ alkyl group and a is an integer of from 1 to 3, and phenyl (C₁ -C₁₈) alkyl groups having a total of from about 8 to about 28 carbon atoms, R₂ is a substituted ethylene group of the formula --CH₂ CH R₄ wherein R₄ is selected from hydrogen, methyl, ethyl or mixtures thereof, and n is a number from 0 to about 40 provided that when R₁ is phenyl or alkyl substituted phenyl, n is at least 1 and X is any compatible cation, and

hydraulic cement; and

(b) allowing said cement slurry composition to set in said well.

2. The method of claim 1 wherein said styrene/butadiene aqueous latex contains water in an amount in the range of from about 40% to about 70% by weight of said latex, and the weight ratio of styrene to butadiene in said latex is in the range of from about 10%:

90% to about 90%;

10%.

3. The method of claim 1 wherein said styrene/butadiene aqueous latex is present in said cement slurry composition in an amount in the range of from about 35% to about 90% by weight of hydraulic cement in said composition.

4. The method of claim 1 wherein said latex stabilizer is selected from the group consisting of surfactants of the general formula ##STR8## wherein R₅ is an alkyl group having in the range of from about 1 to about 9 carbon atoms, R₆ is the group --CH₂ CH₂ --, o is an integer from about 10 to about 20 and X is a compatible cation.

5. The method of claim 1 wherein said latex stabilizer is selected from the group consisting of surfactants of the general formula ##STR9## wherein R₇ is an alkyl group having in the range of from about 5 to about 20 carbon atoms, R₈ is the group --CH₂ CH₂ --, p is an integer in the range of from about 10 to about 40 and X is a compatible cation.

6. The method of claim 1 wherein said latex stabilizer is selected from the group consisting of nonylphenol ethoxylated with in the range of from about 20 to about 30 moles of ethyleneoxide and sodium C_12-15 pareth-15 sulfonate.

7. The method of claim 2 wherein said latex stabilizer is present in said cement slurry composition in an amount in the range of from about 5% to about 30% by weight of said styrene/butadiene aqueous latex therein.

8. The method of claim 1 wherein said hydraulic cement is present in said cement slurry composition in an amount in the range of from about 111% to about 285% by weight of said styrene/butadiene aqueous latex therein.

9. The method of claim 1 wherein said hydraulic cement is Portland Class G cement.

10. The method of claim 1 wherein water is present in said cement slurry composition in an amount in the range of from about 25% to about 30% by weight of cement therein.

11. The method of claim 1 wherein said cement slurry composition further includes a dispersant comprised of the condensation polymer product of an aliphatic ketone, an aliphatic aldehyde and a compound which introduces acid groups into the polymer.

12. The method of claim 1 wherein said cement slurry composition further includes a set retarder comprised of a copolymer or copolymer salt of 2-acrylamido-2-methylpropanesulfonic acid and acrylic acid in a mole ratio in the range of from about 40 to about 60 mole percent 2-acrylamido-2-methylpropanesulfonic acid with the balance comprising acrylic acid, and said copolymer or copolymer salt having a molecular weight below about 5000.

13. A method of cementing casing and liners in a multilateral subterranean well whereby the set cement can withstand the impacts and shocks subsequently generated by drilling and other well operations without shattering comprising the steps of:

(a) introducing a cement slurry composition which sets into a high strength impact resistant solid mass between said casing and liners and the walls of said well, said cement slurry composition comprising

a styrene/butadiene aqueous latex containing water in an amount of about 50% by weight of said latex and the weight ratio of styrene to butadiene in said latex being in the range of from about 10%;

90% to about 90%;

10%,

a latex stabilizer selected from the group consisting of surfactants having the formula ##STR10## wherein R is an alkyl group having from 5 to 30 carbon atoms, Ph is phenylene and m is an integer in the range of from about 5 to about 50, and surfactants of the general formula ##STR11## wherein R₁ is selected from the group consisting of C₁ -C₃₀ alkyl groups, C₅ -C₆ cycloalkyl groups, C₁ -C₄ alkyl substituted C₅ -C₆ cycloalkyl groups, phenyl, alkyl substituted phenyl of the general formula (R₃)_a Ph--where Ph is phenylene, R₃ is a C₁ -C₁₈ alkyl group and a is an integer of from 1 to 3, and phenyl (C₁ -C₁₈) alkyl groups having a total of from about 8 to about 28 carbon atoms, R₂ is a substituted ethylene group of the formula --CH₂ CH R₄ wherein R₄ is selected from hydrogen, methyl, ethyl or mixtures thereof, and n is a number from 0 to about 40 provided that when R₁ is phenyl or alkyl substituted phenyl, n is at least 1 and X is any compatible cation, and

hydraulic cement present in said composition in an amount in the range of from about 111% to about 285% by weight of said styrene/butadiene aqueous latex; and

(b) allowing said cement slurry composition to set in said well.

14. The method of claim 13 wherein said latex stabilizer is selected from the group consisting of surfactants of the general formula ##STR12## wherein R₅ is an alkyl group having in the range of from about 1 to about 9 carbon atoms, R₆ is the group --CH₂ CH₂ --, o is an integer from about 10 to about 20 and X is a compatible cation.

15. The method of claim 13 wherein said latex stabilizer is selected from the group consisting of surfactants of the general formula:

##STR13## wherein R₇ is an alkyl group having in the range of from about 5 to about 20 carbon atoms, R₈ is the group --CH₂ CH₂ --, p is an integer in the range of from about 10 to about 40 and X is a compatible cation.

16. The method of claim 13 wherein said latex stabilizer is selected from the group consisting of nonylphenol ethoxylated with in the range of from about 20 to about 30 moles of ethyleneoxide and sodium C_12-15 pareth-15 sulfonate.

17. The method of claim 13 wherein said cement slurry composition further includes a dispersant comprised of the condensation polymer product of an aliphatic ketone, an aliphatic aldehyde and a compound which introduces acid groups into the polymer.

18. The method of claim 13 where, in said cement slurry composition further includes a set retarder comprised of a copolymer or copolymer salt of 2-acrylamido-2-methylpropanesulfonic acid and acrylic acid in a mole ratio in the range of from about 40 to about 60 mole percent 2-acrylamido-2-methylpropanesulfonic acid with the balance comprising acrylic acid and said copolymer or copolymer salt having a molecular weight below about 5000.

19. A method of cementing casing and liners in a multilateral subterranean well whereby the set cement can withstand the impacts and shocks subsequently generated by drilling and other well operations without shattering comprising the steps of:

(a) introducing a cement slurry composition which sets into a high strength impact resistant solid mass between said casing and liners and the walls of said well, said cement slurry composition comprising

a styrene/butadiene aqueous latex containing water in an amount of about 50% by weight of said latex and the weight ratio of styrene to butadiene in said latex being about 25%;

75%,

a latex stabilizer selected from the group consisting of nonylphenol ethoxylated with in the range of from about 20 to about 30 moles of ethylene oxide and sodium C_12-15 pareth-15 sulfonate present in said composition in an amount in the range of from about 5% to about 30% by weight of said styrene/butadiene aqueous latex, and

Portland Class G hydraulic cement present in said composition in an amount in the range of from about 111% to about 285% by weight of said styrene/butadiene aqueous latex; and

(b) allowing said cement slurry composition to set in said well.

20. The method of claim 19 wherein water is present in said cement slurry composition in an amount in the range of from about 25% to about 30% by weight of hydraulic cement therein.