Surgical instrument

• US 5,588,580 A
• Filed: 05/23/1996
• Issued: 12/31/1996
• Est. Priority Date: 10/09/1992
• Status: Expired due to Term

• Current Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Original Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Inventors: Gutierrez, Jorge, Paul, Michel A.
• Primary Examiner(s): Smith, Scott A.
• Application Number:
  US08/651,465
• Time in Patent Office: 222 Days
• Field of Search: 227/176.1, 227/179.1, 227/19, 227/175.1
• US Class Current: 227/176.1
• CPC Class Codes: A61B 17/0682 for applying U-shaped staples or clamps, e.g. without a forming anvil
• CPC Class Codes: A61B 17/0684 having a forming anvil staying above the tissue during stapling
• CPC Class Codes: A61B 17/3421 Cannulas
• CPC Class Codes: A61B 2017/2903 transferring rotary motion
• CPC Class Codes: A61B 2017/2923 Toothed members, e.g. rack and pinion
• CPC Class Codes: A61B 2017/2927 the angular position of the head being adjustable with respect to the shaft
• CPC Class Codes: A61B 2017/2929 with a head rotatable about the longitudinal axis of the shaft

Abstract

Various mechanisms are provided for use in a surgical instrument. A shaft and an engaged lost motion operating knob are provided for rotation relative to a handle portion. A latch system prevents rotation of the shaft unless the shaft is rotated by the knob. A cartridge is provided for rotation at the distal end of the shaft. Engaging structures are provided for preventing rotation of the cartridge relative to the shaft when axial forces are applied to the cartridge. A loading tool is provided for engaging the cartridge to install the cartridge on the instrument. The cartridge includes a washer for engaging a carrier on which the cartridge is mounted so as to prevent rotation of the washer. The washer is adapted to engage a fastener advancing member in a first angular orientation and is disengaged when the cartridge is rotated to establish a second relative angular orientation. In the first angular orientation, the fastener advancing member is restrained against longitudinal movement to assist in installation of the cartridge onto the instrument. The distal end of the instrument can be articulated, and a helical gear operator is provided for effecting the articulation.

Claims

1. A system for attaching a longitudinally rotatable cartridge of fasteners to a surgical fastener-applying instrument that includes a frame, said system comprising:

a holder on said frame fixed relative to said frame against longitudinal rotation, said holder defining an axially open receiving structure having a first engaging member;

a rotatable carrier having a proximal end retained axially in said holder receiving structure to accommodate longitudinal rotation relative to said holder and to accommodate limited axial movement between proximal and distal axial positions relative to said holder, said carrier having a proximally extending second engaging member for engaging said first engaging member to prevent carrier rotation only when said carrier is in said proximal axial position, said carrier having at least one radially projecting lug; and

a housing integral with said cartridge for being received on said carrier, said housing including at least one radially projecting rib adapted to be disposed proximally of said at least one carrier lug whereby axial movement of said housing onto said carrier with said at least one rib angularly offset from said at least one lug urges said carrier to said proximal axial position for preventing rotation thereof while said housing can be rotated relative to said carrier to position at least a portion of said at least one rib proximally of said at least one lug with at least portions of said at least one rib and at least one lug having an axially aligned relationship to prevent axial withdrawal of said housing from said carrier.

2. The system in accordance with claim 1 in which

said system further includes a cartridge loading tool for installing said cartridge on said carrier;

said housing defines a radially open aperture adapted to be positioned radially adjacent at least a portion of said at least one lug; and

said tool includes;

(a) drive surfaces for engaging said housing with axially and torsionally applied loads; and

(b) a spring arm having a nose for being received in said housing aperture, said nose having a camming surface by which said nose can be deflected radially outwardly and a latching surface for engaging said housing at the periphery of said aperture to prevent the axial separation of said tool from said housing in the absence of the radially outward deflection of said nose whereby the axial advancement of said tool while engaged with said housing and the subsequent rotation of said tool effects engagement of said at least one rib and at least one lug to prevent axial withdrawal of said housing from said carrier and positions said tool spring arm nose in an outwardly cammed orientation on said at least one lug whereby the subsequent application of a withdrawal force to said tool effects removal of said tool from said housing which remains retained on said carrier.

3. The system in accordance with claim 1 in which

said at least one lug is one of a plurality of circumferentially spaced lugs;

and

said at least one rib is one of a plurality of circumferentially spaced ribs whereby a keying system is established that permits axial movement of said housing onto said carrier in only one relative angular relationship.

4. The system in accordance with claim 1 in which

said housing includes a proximal notch;

and

said carrier defines at least one radially outwardly extending lug which is inwardly deflectable whereby said housing can be disposed in a predetermined angular position on said carrier to receive said at least one deflectable lug for preventing rotation of said housing relative to said carrier.