Automatic set-up carton with corner posts

• US 5,588,585 A
• Filed: 03/15/1996
• Issued: 12/31/1996
• Est. Priority Date: 03/15/1996
• Status: Expired due to Fees

• Current Assignee: Inland Paperboard and Packaging, Inc. (International Paper Company)
• Original Assignee: Inland Container Corp. (International Paper Company)
• Inventors: McClure, Jack A.
• Primary Examiner(s): Elkins, Gary E.
• Application Number:
  US08/616,593
• Time in Patent Office: 291 Days
• Field of Search: 229/149, 229/150, 229/154, 229/191, 229/918
• US Class Current: 229/191
• CPC Class Codes: B31B 2100/00 Rigid or semi-rigid containers made by folding single-piece sheets, blanks or webs
• CPC Class Codes: B31B 2120/502 having integral corner posts or reinforcements
• CPC Class Codes: B31B 50/81 Forming or attaching accessories, e.g. opening devices, closures or tear strings
• CPC Class Codes: B65D 5/002 having integral corner posts B65D5/0045 and B65D5/0065 take precedence
• CPC Class Codes: B65D 5/6632 the lid-halves being held in closed position by flaps or tabs provided at their side edges only B65D5/6644, B65D5/6647 take precedence
• CPC Class Codes: Y10S 229/918 Corner construction

Abstract

A carton blank from a one-piece blank includes a floor and sidewalls, with corner posts at the corners of the carton. The corner posts include end panels located beside adjacent sidewalls and a plurality of intermediate panels folded to form a Z-shape cross-section.

Claims

1. A carton formed from a one-piece blank, comprising:

a floor;

a pair of opposed first side walls hingedly joined to the floor along respective fold lines;

a pair of opposed second side walls hingedly joined to the floor along respective fold lines, said first side walls and said second side walls each having opposed side edges located at outside corners of the carton;

and at least one corner post extending from a side edge of one of said second side walls adjacent a side edge of one of said first side walls and, said corner post comprising a serial succession of post panels joined end-to-end by fold lines, the post panels folded with a double-reentrant fold to generally form a Z-shape cross-section.

2. The carton of claim 1 wherein said post panels are folded so as to cooperate with said one second side wall and said one first side wall to form at least one generally triangular pocket.

3. The carton of claim 1 wherein at least two of said post panels are folded to at least partly engage one another.

4. The carton of claim 1 wherein at least two of said post panels are folded so as to avoid engaging one another.

5. The carton of claim 1 wherein at least one of said first post panels overlies a first sidewall.

6. The carton of claim 1 further comprising a pair of lid members hingedly joined to respective ones of the second side walls.

7. The carton of claim 1 wherein said first and said second post panels and said first and said second sidewalls are of generally equal height.

8. A carton formed from a one-piece blank, comprising:

a floor;

a pair of opposed first side walls hingedly joined to the floor along respective fold lines;

a pair of opposed second side walls hingedly joined to the floor along respective fold lines;

said first side walls and said second side walls each having opposed side edges located at outside corners of the carton; and

at least one corner post extending from a side edge of one of said second side walls adjacent a side edge of one of said first side walls and, said corner post comprising a first post panel extending along said one of said first sidewalls and hingedly joined a second post panel, a third post panel hingedly joined to said second post panel, and a fourth post panel having first and second ends and hingedly joined at a first end to said third post panel and coupled at a second end to said one of said second side walls, said third post panel positioned between said second and said fourth post panels with said second and said fourth post panels partly overlying one another and said second, said third and said fourth post panels forming a Z-shape cross-section.

9. The carton of claim 8 wherein said first and said second post panels and said first and said second sidewalls are of generally equal height.

10. The carton of claim 8 wherein said first post panel of said corner post overlies a first sidewall and said fifth post panel of said corner post overlies said one of said second side walls.

11. The carton of claim 8 wherein said corner post further comprises a fifth post panel between said fourth post panel and said one of said second side walls.

12. A carton formed from a one-piece blank, comprising:

a floor;

a pair of opposed first side walls hingedly joined to the floor along respective fold lines;

a pair of opposed second side walls hingedly joined to the floor along respective fold lines;

said first side walls and said second side walls each having opposed side edges located at outside corners of the carton; and

at least one corner post extending from a side edge of one of said second side walls adjacent a side edge of one of said first side walls and, said corner post comprising a first post panel extending along said one of said first sidewalls and hingedly joined a second post panel, a third post panel hingedly joined to said second post panel, and a fourth post panel having first and second ends and hingedly joined at a first end to said third post panel and hingedly joined at a second end to said one of said second side walls, said second post panel positioned between said first and said third post panels with said first and said third post panels partly overlying one another and said first, said second, said third post panels forming a Z-shape cross-section.

13. The carton of claim 12 wherein said first and said second post panels and said first and said second sidewalls are of generally equal height.

14. The carton of claim 12 further comprising a pair of lid members hingedly joined to respective ones of the second side walls.

15. A one-piece, integral blank for forming a carton having a floor;

a pair of opposed first side walls hingedly joined to the floor along respective fold lines;

a pair of opposed second side walls hingedly joined to the floor along respective fold lines;

said first side walls and said second side walls each having opposed side edges located at outside corners of the carton; and

at least one corner post extending from a side edge of one of said second side walls adjacent a side edge of one of said first side walls and, said corner post comprising a serial succession of four post panels joined end-to-end by fold lines, the post panels folded with a double-reentrant fold to generally form a Z-shape cross-section,

the blank comprising;

three rows of carton portions, including a pair of outside rows and an intermediate row;

the intermediate row comprising a serial succession of a first lid member, one of the first side walls, the floor, the other first side wall, and a second lid member;

at least one of the outside rows comprising a serial succession of at least four post panels, with one of said first sidewalls extending along a plurality of said post panels.