Rate effect motor start circuit

• US 5,589,753 A
• Filed: 04/11/1994
• Issued: 12/31/1996
• Est. Priority Date: 04/11/1994
• Status: Expired due to Term

• Current Assignee: International Controls and Measurements Corporation
• Original Assignee: Andrew S. Kadah
• Inventors: Kadah, Andrew S., Morrow, Benjamin V.
• Primary Examiner(s): Sircus, Brian
• Application Number:
  US08/225,581
• Time in Patent Office: 995 Days
• Field of Search: 318/778, 318/785, 318/788
• US Class Current: 318/785
• CPC Class Codes: H02P 1/42 for starting an individual single-phase induction motor H02P27/04 takes precedence
• CPC Class Codes: H02P 1/44 by phase-splitting with a capacitor
• CPC Class Codes: H03K 17/305 in thyristor switches

Abstract

A start circuit for a single phase AC induction motor employs a triac or similar device in series with the motor start or auxiliary winding. The triac device has associated circuitry so that it turns on in response to an increase in the time rate of change of applied voltage. In one version a PNP transistor and a capacitive timing circuit are employed to cut in the start winding. In another version a second, pilot triac is employed.

Claims

1. A motor start circuit for an AC induction motor, said motor including at least one run winding coupled between a pair of AC power conductors, and a start winding, said motor start circuit having first and second connection terminals only and which are connected in series with said start winding, with the first connection terminal being connected to one end of said start winding and the second connection terminal being connected to one of said AC power conductors, for applying AC current to said start winding upon commencement of an application of AC current to said run winding and for removing said AC current from said start winding when said AC induction motor reaches an operating speed;

the motor start circuit comprising a triac device having a main current path connected in series with said start winding and said one AC power conductor, and including means to produce a low dv/dt characteristic in the triac device so that the commencement of the application of current causes said AC current to flow through said main current path.

2. A motor start circuit according to claim 1 wherein said low dv/dt producing means includes a capacitor coupled between one main current terminal of the triac device and a gate of the triac device.

3. A motor start circuit according to claim 1 wherein said low dv/dt producing means includes a negative resistance device coupled between a main current terminal of said triac device and a gate of the triac device.

4. A motor start circuit according to claim 1 further comprising restart circuit means coupled to a gate electrode of said triac device for applying a restart triggering current thereto when an excessive load on said AC induction motor reduces its operating speed below a predetermined threshold.

5. A motor start circuit according to claim 4 wherein said restart circuit means includes a transistor device having a first current carrying electrode coupled to said main current terminal of said triac device, a second current-carrying electrode coupled to the gate of said triac device, and a control electrode;

and a capacitor timing circuit connected to said control electrode.

6. A motor start circuit for an AC induction motor having an armature that includes at least one run winding and a start winding with said motor start circuit being connected in series with said start winding for applying an AC current from a pair of AC conductors to the start winding upon commencement of an application of AC current to said run winding, for removing the AC current from said start winding when said AC induction motor reaches an operating speed, and for reapplying the AC current to the start winding when said AC induction motor slows below said operating speed;

the motor start circuit comprising

a first triac having first and second main electrodes coupled in series with the start winding, and a gate;

a diac device having a first electrode coupled to the gate of the first triac, and a second electrode;

a feedback circuit connected between one of the main electrodes of the first triac and the second electrode of the diac device;

a second triac having first and second main electrodes coupled respectively to the second terminal of the diac device and to the second main terminal of the first triac, and a gate; and

a bias network circuit connected in parallel with the start winding and having a reference point therein connected to the gate of the second triac.

7. A motor start circuit according to claim 6 wherein said AC induction motor includes a start capacitor, and said first triac has its main electrodes coupled in series between the start capacitor and the start winding.

8. A motor start circuit according to claim 6 wherein said feedback circuit includes a capacitor and resistor means for charging up said capacitor, said capacitor and said resistor means being connected in series between the first main electrode and the second main electrode of said first triac, with a junction between the capacitor and the resistor means being connected to the second electrode of the diac device;

said second triac having its main current electrodes in parallel with said capacitor.

12. A motor start circuit according to claim 8, wherein said bias network includes a second resistor and a second capacitor connected in a series circuit, the bias network being in parallel with said start winding, and a second diac device connecting a junction of said second resistor and second capacitor to the gate of said second triac device.

9. A motor start circuit for an AC induction motor having an armature that includes at least one run winding and a start winding with said motor start circuit being connected in series with said start winding for applying an AC current from a pair of AC conductors to the start winding upon commencement of an application of AC current to said run winding, for removing the AC current from said start winding when said AC induction motor reaches an operating speed, and for reapplying the AC current to the start winding when said AC induction motor slows below said operating speed;

the motor start circuit comprising

a first triac having first and second main electrodes coupled in series with the start winding, and a gate;

a disc device having a first electrode coupled to the gate of the first triac, and a second electrode;

a feedback circuit connected between one of the main electrodes of the first triac and the second electrode of the disc device;

a second triac having first and second main electrodes coupled respectively to the second terminal of the disc device and to the second main terminal of the first triac, and a gate; and

a bias network circuit connected in parallel with the start winding and having a reference point therein connected to the gate of the second triac wherein said bias network includes first and second series resistors connected in parallel across said start winding and having a junction therebetween coupled to the gate of the second triac.

10. A two-wire motor start circuit for an AC induction motor having an armature that includes at least one run winding and a start winding, with the motor start circuit being connected in series with the start winding, said two-wire motor start circuit having two external corrections only, with one thereof being coupled to one end of said start winding and the other thereof being coupled to one of a pair of AC conductors, for applying AC current from said pair of AC conductors to said start winding upon commencement of an application of AC current to said run winding, for removing said AC current from said start winding when said AC induction motor reaches an operating speed, and for re-applying said AC current to said start winding when said motor slows below said operating speed;

comprising a triac device having a main current path connected in series with said start winding, and gating means sensitive to AC voltage at said start winding to gate said triac device on at the commencement of the application of said AC current, to permit the triac device to gate off when said motor reaches said operating speed, and to re-gate the triac device on in response to a change in the AC voltage at said start winding.

11. A two-wire motor start circuit according to claim 10 wherein said gating means includes a negative resistance device coupled between said triac device gate and one of said AC conductors.

13. The two-wire motor start circuit of claim 10 wherein said gating means includes a series circuit formed of a resistor, a first capacitor, and a second capacitor, with the resistor coupled to an anode of said triac device and the second capacitor coupled to a cathode of said triac device, and with a negative resistance device being coupled between a gate of said triac device and a junction of said first and second capacitors.

14. The two-wire motor start circuit of claim 13, further comprising a resistor connected in parallel with said second capacitor.

15. The two-wire motor start circuit of claim 14, further comprising a resistor coupling the gate and the cathode of said triac device.

16. A motor start circuit for an AC induction motor having an armature that includes at least one on winding and a start winding, with said motor start circuit being connected in series with said start winding for applying an AC current from a pair of AC conductors to the start winding upon commencement of an application of AC current to said run winding, for removing the AC current from said start winding when said AC induction motor reaches an operating speed, and for reapplying the AC current to the start winding when said AC induction motor slows below said operating speed;

the motor start circuit comprising;

an upper multivibrator circuit formed of a main triac which has cathode and anode main terminals connected in series with said start winding and a gate, an upper diac device that has a first electrode connected to the gate of said main triac and a second electrode, and an upper series RC circuit formed of an upper resistor connected to the anode main terminal of said main triac and a capacitor connected at one end to the cathode main terminal of said main triac and at its other end to the second electrode of said upper diac device; and

a lower multivibrator circuit formed of a pilot triac having an anode main terminal connected to said second electrode of said upper diac device, a cathode main terminal connected to the cathode main terminal of said main triac, and a gate, a lower diac device having a first electrode connected to the gate of said pilot triac, and a lower series RC circuit formed of a lower capacitor and a lower resistor having a junction therebetween coupled to the second terminal of said lower diac device, the lower series RC circuit being connected in parallel to said start winding.

17. A motor start circuit according to claim 16, wherein said upper RC circuit has a first predetermined time constant and said lower RC circuit has a second predetermined time constant shorter than said first predetermined time constant.

18. A motor start circuit according to claim 17, wherein said upper diac device has a first predetermined breakdown voltage, and said lower diac device has a second predetermined breakdown voltage higher than said first breakdown voltage.