Intramedullary bone cutting saw

• US 5,591,170 A
• Filed: 10/14/1994
• Issued: 01/07/1997
• Est. Priority Date: 10/14/1994
• Status: Expired due to Fees

• Current Assignee: General Orthopedics
• Original Assignee: General Orthopedics
• Inventors: de Toledo, Fernando A., Spievack, Alan R.
• Primary Examiner(s): Buiz, Michael Powell
• Assistant Examiner(s): Markow, Scott B.
• Application Number:
  US08/324,514
• Time in Patent Office: 816 Days
• Field of Search: 606/170, 606/171, 606/172, 606/173, 606/174, 606/175, 606/176, 606/177, 606/178, 606/179, 606/180, 606/79, 606/80, 606/82, 606/83, 606/84, 606/85, 408/180, 408/187, 408/188, 30/393, 30/166.3, 30/122
• US Class Current: 606/82
• CPC Class Codes: A61B 17/142 with reciprocating saw blades, e.g. with cutting edges at the distal end of the saw blades
• CPC Class Codes: A61B 17/147 with circularly moving saw blades, i.e. non-reciprocating saw blades
• CPC Class Codes: A61B 17/151 for corrective osteotomy
• CPC Class Codes: A61B 17/1617 with mobile or detachable parts

Abstract

A powered bone cutting saw is used from within the intramedullary canal of a bone. A cutting blade is inserted through a bored intramedullary canal to a predetermined cutting depth. A motor is coupled to the cutting blade to rotate the cutting blade. The blade is extended to a cutting position and operated by a surgeon to cut the bone radially from the inside outwardly, transversely, to the intramedullary canal. Gearing selectable by the surgeon permits the blade to oscillate. The motor can also be coupled to a reamer tip for boring the intramedullary canal. The apparatus, including the reamer tip, can be cannulated to accept a guide wire.

Claims

1. A saw for cutting a bone having an intramedullary canal comprising:

a tube having a longitudinal axis and a side wall with a slot therethrough, the tube positionable within the intramedullary canal of the bone;

a cutting blade movable transversely of the longitudinal axis of the tube and through the slot between a rest location within the tube and a working location outside the tube and within the bone;

an actuating mechanism coupled to the cutting blade for moving the cutting blade through the slot, alternately between the rest location and the working location; and

a motor coupled to the cutting blade to operate the cutting blade about the longitudinal axis of the tube to cut the bone when the cutting blade is in the working location.

2. The saw of claim 1 wherein the cutting blade is extendable from the rest location within the tube to the working location.

3. The saw of claim 2 further comprising an actuator coupled to the actuating mechanism.

4. The saw of claim 1 wherein the motor is selected from the group consisting of a hydraulic motor, an electric motor and an air motor.

5. The saw of claim 1 wherein the actuating mechanism is a shaft coupled to the motor and the cutting blade such that the motor transfers torque to the cutting blade through the shaft.

6. The saw of claim 1 wherein the tube is rigid.

7. The saw of claim 1 wherein the tube is flexible.

8. The saw of claim 5 where the shaft is cannulated.

9. The saw of claim 1 further comprising a reamer coupled to the motor for boring the intramedullary canal.

10. The saw of claim 1 wherein the reamer is cannulated.

11. The saw of claim 1 further comprising an oscillator to oscillate the cutting blade.

63. The saw of claim 1 further comprising an irrigation conduit extending from a proximal end of the saw to a distal end of the saw adjacent to the cutting blade.

12. An intramedullary saw for cutting a bone having an intramedullary canal comprising:

an elongate tubular member disposable longitudinally within the intramedullary canal, the tubular member having a longitudinal axis and a side wall with a slot therethrough;

a cutting blade responsive to the tubular member and extendable transversely of the longitudinal axis of the tubular member and through the slot between a rest position within the tubular member and a working position outside the tubular member;

an elongate actuating member disposed within the tubular member and in communication with the cutting blade, longitudinal displacement of the actuating member displacing the cutting blade, alternately between the rest position and the working position;

an activator coupled to the actuating member to displace the actuating member in response to actions of a user; and

a motor coupled to the tubular member to operate the cutting blade about the longitudinal axis of the tubular member by operating the tubular member to cut the bone when the cutting blade is in the working position.

13. The saw of claim 12 wherein the activator is a handgrip.

14. The saw of claim 12 wherein the motor is selected from the group consisting of a hydraulic motor, an electric motor and an air motor.

15. The saw of claim 12 wherein the cutting blade is coupled to the actuating member by a pivot.

16. The saw of claim 12 wherein the blade is coupled to the tubular member and the actuating member is a cam, the cam operating on the blade to extend the blade.

17. The saw of claim 12 wherein the blade is a flexible blade having a memory for the rest position.

18. The saw of claim 12 wherein the actuating member and the tubular member are rigid.

19. The saw of claim 12 wherein the actuating member and the tubular member are flexible.

20. The saw of claim 12 wherein the actuating member is cannulated.

21. The saw of claim 12 wherein the working position is variable and selected by the activator.

22. The saw of claim 12 wherein the motor is a variable speed motor, the motor speed being varied in response to actions of the user.

23. The saw of claim 12 further comprising a reamer coupled to the motor, the motor rotating the reamer to bore the intramedullary canal.

24. The saw of claim 23 wherein the reamer is coupled to the motor by the tubular member.

25. The saw of claim 23 wherein the reamer is cannulated.

26. The saw of claim 12 wherein the cutting blade is operated by rotation.

27. The saw of claim 12 wherein the cutting blade is operated by oscillation.

30. The method of claim 27 wherein the step of extending comprises varying the working position over time.

64. The saw of claim 12 further comprising an elongate irrigation conduit extending along the actuating member for delivering an irrigating fluid adjacent to the blade.

28. A method for cutting a bone having an intramedullary canal, comprising the steps of:

providing a tube having a longitudinal axis and a side wall with a slot therethrough;

positioning a cutting blade in a rest location within the tube;

positioning the tube within the intramedullary canal of the bone;

coupling the cutting blade to a motor and an actuating mechanism for moving the cutting blade through the slot;

disposing the cutting blade transversely of the longitudinal axis of the tube and through the slot from the rest location to a working location outside the tube and within the bone; and

operating the cutting blade about the longitudinal axis of the tube with the motor to cut the bone when the cutting blade is in the working position.

29. The method of claim 28 wherein the step of disposing the cutting blade comprises extending the cutting blade from the rest location within the tube to the working location.

31. The method of claim 28 wherein the step of operating comprises oscillating the cutting blade.

32. The method of claim 28 wherein the step of operating comprises rotating the cutting blade by rotating the tube with the motor.

65. The method of claim 28 further comprising the step of delivering an irrigating fluid adjacent to the cutting blade through an irrigation conduit extending along the saw.

33. A saw for cutting a bone from within the intramedullary canal of the bone, the saw comprising:

a tube having a longitudinal axis and a side wall with a slot therethrough, the tube positionable within the bone;

a cutting blade positionable through the slot between a rest location within the tube and a working location outside the tube;

an actuator to urge the blade radially outwardly through the slot from the rest location toward the work location, transversely to the longitudinal axis of the tube; and

a motor coupled to the blade to operate the blade about the longitudinal axis of the tube in the working location to cut the bone.

34. The saw of claim 33 wherein the actuator is manually operable.

35. The saw of claim 33 wherein the actuator is coupled to the blade.

36. The saw of claim 33 further comprising a linkage between the motor and the blade to rotate the blade.

37. The saw of claim 33 further comprising an oscillator to oscillate the blade.

66. The saw of claim 33 further comprising an irrigation conduit extending lengthwise along the actuator to deliver an irrigating fluid adjacent to the blade.

38. An intramedullary surgical tool for operating within a bone having an intramedullary canal comprising:

a torque tube having a longitudinal axis and a side wall with a slot therethrough, the torque tube disposable longitudinally within the intramedullary canal;

a cutting blade extendable through the slot from a rest position within the torque tube to a working position outside the torque tube and transverse to the longitudinal axis of the torque tube;

an elongate actuating member disposed within the torque tube and in communication with the cutting blade, longitudinal displacement of the actuating member displacing the cutting blade from the rest position through the slot to the working position;

an activator coupled to the actuating member for displacing the actuating member in response to actions of a user; and

a motor coupled to the torque tube to operate the cutting blade about the longitudinal axis of the torque tube to cut the bone when the cutting blade is in the working position by rotating the torque tube.

39. The surgical tool of claim 38 wherein the activator is a hand grip.

40. The surgical tool of claim 38 wherein the motor is selected from the group consisting of a hydraulic motor, an electric motor and an air motor.

41. The surgical tool of claim 38 wherein the cutting blade is coupled to the actuating member by a pivot.

42. The surgical tool of claim 38 wherein the blade is coupled to the torque tube and the actuating member is a cam, the cam registering to the blade to extend the blade.

43. The surgical tool of claim 38 wherein the blade is a flexible blade having a memory for the rest position.

44. The surgical tool of claim 38 wherein the actuating member and the torque tube are rigid.

45. The surgical tool of claim 38 wherein the actuating member and the torque tube are flexible.

46. The surgical tool of claim 38 wherein the actuating member is cannulated.

47. The surgical tool of claim 38 wherein the working position is a variable and selected by the activator.

48. The surgical tool of claim 38 wherein the motor is a variable speed motor, the motor speed being varied in response to actions of the user.

49. The surgical tool of claim 38 wherein the blade is operated by rotation.

50. The surgical tool of claim 38 wherein the blade is operated by oscillation.

61. The surgical tool of claim 38 further comprising a reamer coupled to a distal end of the torque tube for boring the intramedullary canal by rotation of the torque tube by the motor.

62. The surgical tool of claim 61 wherein the reamer is cannulated.

67. The surgical tool of claim 38 further comprising an irrigation conduit disposed within the torque tube for delivering irrigating fluid adjacent to the cutting blade.

51. In a motor-powered surgical tool disposable within an intramedullary canal of a bone, a cutting assembly for cutting the bone comprising:

a user control operable by a user;

a motor coupled to the user control;

a tube having a longitudinal axis and a side wall with a slot therethrough , the tube positionable within the bone; and

a blade member having a cutting edge and coupled to the user control and the motor, the blade member responsive to an action of the user to incrementally extend the cutting edge from a rest position within the tube radially outwardly relative to the longitudinal axis of the tube to a working position through the slot and outside the tube, the cutting edge operable about the longitudinal axis of the tube by the motor to cut the bone when the blade member is in the working position.

52. The cutting assembly of claim 51 wherein the blade member comprises a plurality of blade members, each blade member having a respective cutting edge.

53. The cutting assembly of claim 51 wherein the blade member is flexible and has a memory for the rest position.

54. The cutting assembly of claim 53 wherein the blade member is a spring blade.

55. The cutting assembly of claim 51 wherein the blade member includes a pivot coupling the cutting edge to an elongate member.

56. The cutting assembly of claim 51 wherein the blade member is a hammer blade.

57. In a surgical tool disposable within an intramedullary canal of a bone, a cutting assembly for cutting the bone, comprising:

a user control operable by a user;

a tube having a longitudinal axis and a side wall with a slot therethrough, the tube positionable with the bone; and

a blade member having a cutting edge, the blade member coupled to the user control and responsive to an action of the user to incrementally extend the cutting edge from a rest position within the tube radially outwardly relative to the longitudinal axis of the tube to a working position through the slot and outside the tube, the cutting edge operable about the longitudinal axis of the tube by the user to cut the bone when the blade member is in the working position, and wherein the blade member is flexible and has a memory for the rest position.

58. The cutting assembly of claim 57 wherein the blade member is a spring blade.

59. The cutting assembly of claim 57 wherein the blade member comprises a plurality of blade members.

60. The cutting assembly of claim 57 wherein the blade member is a hammer blade.