Oil filter containing an oil soluble thermoplastic additive material therein

• US 5,591,330 A
• Filed: 05/25/1994
• Issued: 01/07/1997
• Est. Priority Date: 05/25/1994
• Status: Expired due to Term

• Current Assignee: T F Purifiner Incorporated
• Original Assignee: T F Purifiner Incorporated
• Inventors: Lefebvre, Byron
• Primary Examiner(s): Savage, Matthew O.
• Application Number:
  US08/249,272
• Time in Patent Office: 958 Days
• Field of Search: 210/203, 210/206, 210/209, 210/317, 210/484, 210/489, 210/501, 210/202, 210/316, 210/496, 137/268, 123/1 A, 123/196 A, 123/196 R, 208/182, 208/183, 252/9, 252/10, 252/12
• US Class Current: 210/203
• CPC Class Codes: B01D 37/025 additives incorporated in the filter
• CPC Class Codes: C10M 175/0091 Treatment of oils in a continuous lubricating circuit (e.g. motor oil system)
• CPC Class Codes: C10M 177/00 Special methods of preparation of lubricating compositions; Chemical modification by after-treatment of components or of the whole of a lubricating composition, not covered by other classes
• CPC Class Codes: C10M 2207/027 Neutral salts thereof
• CPC Class Codes: C10M 2207/028 Overbased salts thereof
• CPC Class Codes: C10M 2219/044 Sulfonic acids, Derivatives thereof, e.g. neutral salts
• CPC Class Codes: C10M 2219/046 Overbasedsulfonic acid salts
• CPC Class Codes: C10M 2223/04 Phosphate esters
• CPC Class Codes: C10M 2223/042 Metal salts thereof
• CPC Class Codes: C10N 2040/08 Hydraulic fluids, e.g. brake-fluids
• CPC Class Codes: C10N 2040/25 Internal-combustion engines
• CPC Class Codes: C10N 2040/251 Alcohol-fuelled engines
• CPC Class Codes: C10N 2040/255 Gasoline engines
• CPC Class Codes: C10N 2040/28 Rotary engines

Abstract

An oil filter utilizes a thermoplastic material having oil oxidation and acidification arresting additives mounted in a casing between a particle filtering material (such as cotton fibers) and a felt pad. The thermoplastic material is desirably high molecular polypropylene in the form of rice-shaped pellets, or spaghetti-shaped strands. The additives comprise about 10-17 weight % of the thermoplastic material/additive combination, and as the thermoplastic material is dissolved by above ambient temperature oil, the additives are released. The thermoplastic material pellets or strands are formed by mixing anti-oxidation and anti-acidification additives with liquid thermoplastic material to form a mixture, extruding the mixture into spaghetti like strands having a thickness of about 0.0625-0.125 inches, cooling the strands, cutting the strands into discrete elements, and then placing the discrete elements into an oil filter held in place to contact oil and to gradually dissolve to release the additives.

Claims

1. An oil filter for engines, hydraulic equipment, or automatic transmissions, comprising:

a casing having first and second ends, and defining an interior volume, and having an opening adjacent said second end thereof;

a particle filtering material comprising loose fibers filling up over 90% of said interior volume;

a pad of interlocked fibers covering said opening adjacent said second end of said casing; and

a plurality of discrete shapes of thermoplastic material which gradually dissolves in above ambient temperature oil, said thermoplastic material having oil oxidation and acidification arresting additives which are released into the oil over time as said thermoplastic material dissolves, said thermoplastic material disposed between said particle filtering material and said pad.

2. An oil filter as recited in claim 1 wherein said thermoplastic material comprises high molecular weight polypropylene.

3. An oil filter as recited in claim 2 wherein said thermoplastic material is in the form of spaghetti shaped strands having a thickness of about 0.0625-0.125 inches.

4. An oil filter as recited in claim 2 wherein said polypropylene has a specific gravity of about 0.9 and a Shore D hardness of about 70.

5. An oil filter as recited in claim 4 wherein said polypropylene, in the absence of additives, has a tensile strength of about 3900 pounds per square inch.

6. An oil filter as recited in claim 2 wherein said thermoplastic material with additives comprises about 83-90 weight % ethylene propylene, and about 17-10 weight % dispersing agent, lubricant, and detergent neutralizer combined, respectively.

7. An oil filter as recited in claim 6 wherein said detergent neutralizer comprises both detergent neutralizing sulfonate and phenate.

8. An oil filter as recited in claim 7 wherein said thermoplastic material additives comprise about 3-5% dispersing agent, about 1-1.5% organic phosphate lubricant, about 2.5-3.5% detergent neutralizing sulfonate, and about 4.5-5.5% detergent neutralizing phenate.

9. An oil filter as recited in claim 2 wherein said pad comprises a felt pad having a thickness of about 1/32-1/8 inch and a pore size of one micron.

10. An oil filter as recited in claim 2 wherein said thermoplastic material is in the form of rice-shaped pellets having a thickness of about 0.0625-0.125 inches and a length of about 0.3-0.7 inches.

11. An oil filter as recited in claim 1 wherein said particle filtering material comprises loose unbleached natural cotton fibers.

12. An oil filter as recited in claim 1 wherein said casing comprises an end plate having said opening formed therein, and a lip surrounding said opening upstanding from said end plate, and extending away from said pad.

13. An oil filter as recited in claim 1 wherein said thermoplastic material is in the form of rice-shaped pellets having a thickness of about 0.0625-0.125 inches and a length of about 0.3-0.7 inches.

14. An oil filter as recited in claim 1 wherein said thermoplastic material is in the form of spaghetti shaped strands having a thickness of about 0.0625-0.125 inches.

15. An oil filter as recited in claim I wherein said thermoplastic material is in the form of pellets.

16. An oil filter as recited in claim 15 wherein said pellets have a thickness of about 0.0625-0.125 inches and a length of about 0.3-0.7 inches.

17. An oil filter for engines, hydraulic equipment, or automatic transmissions comprising:

a casing having first and second ends, and defining an interior volume, and having inlet and outlet openings;

a particle filtering material comprising loose fibers disposed in said interior volume; and

a plurality of pellets of thermoplastic material which gradually dissolve in above ambient temperature oil, said material having oil oxidation and acidification arresting additives which are released into the oil over time as said material dissolves, said pellets disposed in said interior volume adjacent said loose fibers.

18. An oil filter as recited in claim 17 wherein said pellets have a thickness of about 0.0625-0.125 inches and a length of about 0.3-0.7 inches.

19. An oil filter as recited in claim 18 wherein said pellets are rice-shaped.

20. An oil filter for engines, hydraulic equipment, or automatic transmissions comprising:

a casing having first and second ends, and defining an interior volume, and having inlet and outlet openings;

a particle filtering material comprising loose fibers disposed in said interior volume; and

a thermoplastic material disposed in said interior volume adjacent said loose fibers, said thermoplastic material having oil oxidation and acidification arresting additives which are released into the oil over time as said material dissolves, said material comprising polypropylene in the form of a plurality of discrete shapes each having a thickness of about 0.0625-0.125 inches.

21. An oil filter as recited in claim 20 wherein said thermoplastic material with additives comprises about 83-90 weight % ethylene propylene, and about 17-10 weight % dispersing agent, lubricant, and detergent neutralizer combined, respectively.