Lead acid battery rejuvenator

• US 5,592,068 A
• Filed: 11/16/1995
• Issued: 01/07/1997
• Est. Priority Date: 05/28/1993
• Status: Expired due to Term

• Current Assignee: Pulsetech Products Corporation
• Original Assignee: William E. Gregory
• Inventors: Allen, Chester C. Jr., Gregory, William E.
• Primary Examiner(s): Wong, Peter S.
• Assistant Examiner(s): Law, Patrick B.
• Application Number:
  US08/558,678
• Time in Patent Office: 418 Days
• Field of Search: 320/2, 320/61, 320/21, 323/906, 363/18, 363/19, 363/20, 363/21
• US Class Current: 320/140
• CPC Class Codes: H02J 7/0069 Charging or discharging for charge maintenance, battery initiation or rejuvenation
• CPC Class Codes: H02J 7/00711 with introduction of pulses during the charging process
• CPC Class Codes: H02J 7/35 with light sensitive cells
• CPC Class Codes: Y10S 136/293 Circuits

Abstract

A rejuvenator for lead acid batteries powered by a multi-solar cell unit and/or a rectified a.c. source, the output of which is applied to a capacitor. The output of the capacitor is in turn connected across the primary of a transformer. A switching circuit connects and disconnects the primary coil to and from the capacitor to produce in the secondary coil of the transformer a fast rise time current pulse for application to a battery. A positive temperature coefficient resistor is connected in series with an output terminal of the rejuvenator to protect the rejuvenator components in the event the output terminals, through accident or mistake, are connected to battery terminals of opposite polarity.

Claims

1. A battery rejuvenator, comprising:

a switching circuit for generating a pulse train signal having predetermined current and voltage signal characteristics, the predetermined current signal characteristic comprising for each pulse in the pulse train signal a substantially linear rise in current from a base current level at a first current rate followed by a substantially linear decay in current to the base current level at a second current rate less than the first rate, and the predetermined voltage signal characteristic comprising for each pulse in the pulse train signal a substantially linear rise in voltage from a base voltage level at a first voltage rate, followed by a substantially linear decay in voltage at a second voltage rate less than the first voltage rate, and then followed by an exponential decay in voltage to the base voltage level; and

means for connecting the generated pulse train signal having the predetermined current and voltage signal characteristics to a pair of terminals for a battery to remove or inhibit sulfate deposit growth.

2. The battery rejuvenator as in claim 1 wherein the switching circuit comprises a flyback switching circuit.

3. The battery rejuvenator as in claim 2 wherein the flyback switching circuit comprises:

a capacitor;

a transformer having a primary coil and having a secondary coil, the secondary coil connected through the means for connecting to the battery; and

switching means for sensing a voltage stored in the capacitor, the switching means operating responsive to a sensed voltage exceeding a first value to transfer stored voltage from the capacitor to the primary coil of the transformer, and operating responsive to a subsequent drop in sensed voltage to less than a second value to flyback the transferred voltage from the primary coil to the secondary coil of the transformer for application to the battery as one pulse in the pulse train signal.

4. The battery rejuvenator as in claim 3 further including a positive temperature coefficient resistor connected in series between the secondary coil and the means for connecting.

5. The battery rejuvenator as in claim 1 wherein the transition from the substantially linear decay in voltage to the exponential decay in voltage for the predetermined voltage signal characteristic occurs when the substantially linear decay in current reaches the base current level.

6. The battery rejuvenator as in claim 1 wherein the pulse train signal has a frequency of approximately eight kilohertz.

7. The battery rejuvenator as in claim 6 wherein the frequency is substantially 8.3 kilohertz.

8. The battery rejuvenator as in claim 1 wherein the base current level is substantially zero amps and the base voltage level is substantially zero volts.

9. A battery rejuvenator, comprising:

a capacitor;

a transformer having a primary coil and having a secondary coil;

means for connecting the secondary coil of the transformer to a battery; and

switching means for sensing a voltage stored in the capacitor, the switching means operating responsive to a sensed voltage exceeding a first value to transfer stored voltage from the capacitor to the primary coil of the transformer, and operating responsive to a subsequent drop in sensed voltage to less than a second value to flyback the transferred voltage from the primary coil to the secondary coil of the transformer for pulsed application to the battery through the means for connecting.

10. The battery rejuvenator as in claim 9 further including a positive temperature coefficient resistor connected in series between the secondary coil and the means for connecting.

11. The battery rejuvenator as in claim 9 wherein the switching means comprises:

a first transistor for connecting and disconnecting the capacitor to and from the primary coil of the transformer; and

a second transistor connected to sense the voltage stored in the capacitor and further connected to control the connection and disconnection operation performed by the first transistor and thus connect the capacitor to the primary coil when the sensed voltage exceeds the first value, and disconnect the capacitor from the primary coil when the sensed voltage subsequently drops to less than the second value.

12. A battery rejuvenator, comprising:

a capacitor;

a transformer having a primary coil and having a secondary coil;

a first switch functioning when turned on to connect the capacitor in parallel with the primary coil of the transformer, and when turned off to disconnect the capacitor from the primary coil of the transformer;

a second switch connected to sense a voltage stored in the capacitor and in response thereto turn the first switch on and off thereby generating a pulse train signal at the secondary coil of the transformer; and

means for connecting the generated pulse train signal at the secondary coil to a pair of terminals for a battery to remove or inhibit the growth of sulfate deposits.

13. The battery rejuvenator as in claim 12 wherein the pulse train signal has a frequency of approximately eight kilohertz.

14. The battery rejuvenator as in claim 13 wherein the frequency is substantially 8.3 kilohertz.

15. The battery rejuvenator as in claim 13 further including a positive temperature coefficient resistor connected in series between the secondary coil and the means for connecting.

16. The battery rejuvenator as in claim 13 wherein the second switch turns the first switch on when the sensed voltage in the capacitor rises to exceed a first value, and turns the first switch off when the sensed voltage in the capacitor falls below a second value.