Battery charger having a temperature sensor and a rechargeable battery charging method

• US 5,592,070 A
• Filed: 01/23/1995
• Issued: 01/07/1997
• Est. Priority Date: 01/28/1994
• Status: Expired due to Fees

• Current Assignee: Sanyo Electric Company Limited (Panasonic Holdings Corporation)
• Original Assignee: Sanyo Electric Company Limited (Panasonic Holdings Corporation)
• Inventors: Mino, Takayuki
• Primary Examiner(s): Wong, Peter S.
• Assistant Examiner(s): Law, Patrick B.
• Application Number:
  US08/377,094
• Time in Patent Office: 715 Days
• Field of Search: 320/35, 320/21, 320/22, 320/23
• US Class Current: 320/163
• CPC Class Codes: H01M 10/443 in response to temperature
• CPC Class Codes: H02J 7/00714 in response to battery charging or discharging current
• CPC Class Codes: H02J 7/007182 in response to battery voltage
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y10S 320/13 Fault detection

Abstract

A temperature sensor avoids battery charger over-heating when rechargeable batteries arc charged In succession. The battery charger is provided with a control means having a voltage detection section and a control circuit. The control circuit stops charging when a rechargeable battery reaches full charge. The control means also has a temperature sensor to determine the temperature of heat producing elements in the power supply circuit. Charging current is reduced when the temperature of heat generating elements exceeds a specified temperature. Full charge detection is suspended when charging current is reduced to avoid false detection.

Claims

1. A battery charger having a temperature sensor comprising:

(a) a power supply circuit with heat producing elements;

(b) a control means connected between the power supply circuit and a rechargeable battery to control rechargeable battery charging; and

the control means comprising;

(1) a voltage detection section to determine battery voltage;

(2) a temperature sensor to determine the temperature of heat producing elements in the power supply circuit; and

(3) a control circuit to operate on the voltage detected by the voltage detection section and control rechargeable battery charging, to stop charging when the rechargeable battery reaches full charge, to operate on the signal input From the temperature sensor to determine the temperature of heat producing elements in the power supply circuit, to reduce rechargeable battery charging current when the detected temperature becomes greater than or equal to a specified temperature, and to suspend detection of full rechargeable battery charge when the charging current is reduced.

2. A battery charger having a temperature sensor as recited in claim 1 wherein the control circuit is provided with a micro-computer.

3. A battery charger having a temperature sensor as recited in claim 2 wherein the micro-computer is provided with a timer to measure the time interval over which full rechargeable battery charge detection is suspended.

4. A battery charger having a temperature sensor as recited in claim 1 wherein the heat producing elements are output transistors.

5. A battery charger having a temperature sensor as recited in claim 4 wherein the heat producing elements are output Field Effect Transistors (FET'"'"'s).

6. A battery charger having a temperature sensor as recited in claim 1 wherein the heat producing element is an output transformer.

7. A battery charger having a temperature sensor as recited in claim 1 wherein the heat producing elements are rectifying diodes.

8. A battery charger having a temperature sensor as recited in claim 1 wherein the control means is provided with a plurality of temperature sensors.

9. A rechargeable battery charging method comprising:

(a) detecting battery voltage with a voltage detection section;

(b) detecting the temperature of heat producing elements in a power supply circuit with a temperature sensor; and

(c) with a control circuit, operating on the detected battery voltage to stop charging when a rechargeable battery reaches full charge, operating on the signal detected from the temperature sensor to reduce rechargeable battery charging current when the temperature detected by the temperature sensor becomes greater than or equal to a specified temperature, and suspending rechargeable battery full charge detection when the charging current is reduced.

10. A rechargeable battery charging method as recited in claim 9 wherein the specified temperature for the control circuit to reduce rechargeable battery charging current is 100°

C.

11. A rechargeable battery charging method as recited in claim 9 wherein the specified temperature for the control circuit to reduce rechargeable battery charging current is 80°

C.

12. A rechargeable battery charging method as recited in claim 9 wherein the temperature sensor detects output transistor temperature.

13. A rechargeable battery charging method as recited in claim 9 wherein the temperature sensor detects output Field Effect Transistor (FET) temperature.

14. A rechargeable battery charging method as recited in claim 9 wherein the temperature sensor detects output transformer temperature.

15. A rechargeable battery charging method as recited in claim 9 wherein the temperature sensor detects rectifying diode temperature.

16. A rechargeable battery charging method as recited in claim 9 wherein temperature sensors detect the temperature of a plurality of heat producing elements in the power supply circuit.

17. A rechargeable battery charging method as recited in claim 9 wherein the time interval over which rechargeable battery full charge detection is suspended when the temperature detected by the temperature sensor is greater than or equal to the specified temperature and charging current is reduced is 15 min. to 50 min.

18. A rechargeable battery charging method as recited in claim 17 wherein the time interval over which rechargeable battery full charge detection is suspended when the temperature detected by the temperature sensor is greater than or equal to the specified temperature and charging current is reduced is 30 min.

19. A rechargeable battery charging method as recited in claim 9 wherein the charging current is reduced and full charge detection is suspended when the temperature detected by the temperature sensor is greater than or equal to the specified temperature, and full charge detection is resumed when rechargeable battery voltage rises while in the reduced charging current state.

20. A rechargeable battery charging method as recited in claim 9 wherein charging of a fully charged rechargeable battery is stopped making the charging current zero.

21. A rechargeable battery charging method as recited in claim 9 wherein charging of a fully charged rechargeable battery is stopped switching to trickle charging.

22. A rechargeable battery charging method as recited in claim 9 wherein rechargeable battery charging current is reduced by one half when the temperature detected by the temperature sensor is greater than or equal to the specified temperature.

23. A rechargeable battery charging method as recited in claim 9 wherein the temperature detected by the temperature sensor is compared to the specified temperature the first thing after charging is started, and when the detected temperature is greater than or equal to the specified temperature charging is put on standby until the temperature drops below the specified temperature.