DC link inverter

• US 5,592,371 A
• Filed: 05/17/1995
• Issued: 01/07/1997
• Est. Priority Date: 05/17/1995
• Status: Expired due to Fees

• Current Assignee: General Motors Corporation (Motors Liquidation Co. GUC Trust)
• Original Assignee: General Motors Corporation (Motors Liquidation Co. GUC Trust)
• Inventors: Rajashekara, Kaushik, Kurnia, Alexander
• Primary Examiner(s): NGUYEN, MATTHEW VAN
• Application Number:
  US08/443,214
• Time in Patent Office: 601 Days
• Field of Search: 363/37, 363/41, 363/95, 363/97, 363/98, 363/131, 363/132, 318/800, 318/801, 318/803
• US Class Current: 363/98
• CPC Class Codes: H02M 7/4826 operating from a resonant DC source, i.e. the DC input voltage varies periodically, e.g. resonant DC-link inverters

Abstract

A DC Link for use with a multi-phase DC to AC converter provides soft-switch opportunities to the main inverter devices only when such opportunities are required. A quasi-resonant rail swings from source to ground potential either with or without the assistance of an auxiliary switch. The quasi-resonant rail swings from ground to source potential with the assistance of an auxiliary switch. Low switch stresses are characteristic in both the main inverter switch devices and the DC link switch devices. Main power is carried predominantly through a DC link switch thereby minimizing power handling requirements of DC link reactive components.

Claims

1. A DC link having a DC input and a DC output, the DC input coupled to a DC source and the DC output having substantially a first voltage during power delivery intervals and substantially a second voltage during power interrupt intervals, the DC link comprising:

the DC input comprising a positive DC rail at the first voltage and a negative DC rail at the second voltage;

the DC output comprising a quasi-resonant rail and the negative DC rail;

a first controlled switch connected between the positive DC rail and the quasi-resonant rail;

a second controlled switch connected between the negative DC rail and the quasi-resonant rail;

first and second diodes, the first diode coupled in anti-parallel across the first controlled switch and the second diode coupled in anti-parallel across the second controlled switch;

first and second capacitors, the first capacitor coupled across the first controlled switch and the second capacitor coupled across the second controlled switch;

a third diode having an anode and a cathode, said anode coupled to the negative DC rail;

an inductor coupled between the cathode of the third diode and the quasi-resonant rail;

a third controlled switch coupled between the cathode of the third diode and the positive DC rail; and

a DC link control for executing power interrupt intervals intermediate power delivery intervals by sequentially commanding off the first controlled switch to release the quasi-resonant rail from the first voltage to thereby swing the quasi-resonant rail to the second voltage, commanding on the second controlled switch while the second diode is forward biased, commanding on the third controlled switch to catalyze a swing of the quasi-resonant rail to the first voltage, commanding off the second controlled switch to release the quasi-resonant rail from the second voltage to thereby swing the quasi-resonant rail to the first voltage, commanding on the first controlled switch while the first diode is forward biased.

2. A DC link as claimed in claim 1 wherein the DC link control further commands off the third controlled switch while the quasi-resonant rail is at substantially the first voltage.

3. A DC link as claimed in claim 1 further comprising:

a fourth controlled switch coupled across the third diode;

a fourth diode coupled in anti-parallel across the third controlled switch; and

the DC link control further executing power interrupt intervals by commanding on the fourth controlled switch prior to commanding off the first controlled switch to catalyze the swing of the quasi-resonant rail to the second voltage.

4. A DC link as claimed in claim 3 wherein the DC link control further commands off the fourth controlled switch while the quasi-resonant rail is at substantially the second voltage.

5. A DC link having a DC input and a DC output, the DC input coupled to a DC source and the DC output coupled to an inverter at an input thereof, said DC output having substantially a first voltage during power delivery intervals and substantially a second voltage during power interrupt intervals, the inverter having a plurality of controlled inverter switches commutated during power interrupt intervals by an inverter control, each controlled inverter switch having an associated anti-parallel diode coupled thereacross, the DC link comprising:

the DC input comprising a positive DC rail at the first voltage and a negative DC rail at the second voltage;

the DC output comprising a quasi-resonant rail and the negative DC rail;

a first controlled switch connected between the positive DC rail and the quasi-resonant rail;

a first diode coupled in anti-parallel across the first controlled switch;

first and second capacitors, the first capacitor coupled across the first controlled switch and the second capacitor coupled between the quasi-resonant rail and the negative DC rail;

a second diode having an anode and a cathode, said anode coupled to the negative DC rail;

an inductor coupled between the cathode of the third diode and the quasi-resonant rail;

a second controlled switch coupled between the cathode of the second diode and the positive DC rail; and

a DC link control for executing power interrupt intervals intermediate power delivery intervals by sequentially commanding off the first controlled switch to release the quasi-resonant rail from the first voltage to thereby swing the quasi-resonant rail to the second voltage, commanding on at least two controlled inverter switches that are coupled in series across the inverter input while the associated anti-parallel diodes are forward biased, commanding on the second controlled switch to catalyze a swing of the quasi-resonant rail to the first voltage, commanding off all of the at least two controlled inverter switches not otherwise commanded on by the inverter control to release the quasi-resonant rail from the second voltage to thereby swing the quasi-resonant rail to the first voltage, commanding on the first controlled switch while the first diode is forward biased.

6. A DC link as claimed in claim 5 wherein the DC link control further commands off the second controlled switch while the quasi-resonant rail is at substantially the first voltage.

7. A DC link as claimed in claim 5 further comprising:

a third controlled switch coupled across the second diode;

a third diode coupled in anti-parallel across the second controlled switch; and

the DC link control further executing power interrupt intervals by commanding on the third controlled switch prior to commanding off the first controlled switch to catalyze the swing of the quasi-resonant rail to the second voltage.

8. A DC link as claimed in claim 7 wherein the DC link control further commands off the third controlled switch while the quasi-resonant rail is at substantially the second voltage.

9. A DC link having a DC input and a DC output, the DC input coupled to a DC source and the DC output coupled to an inverter at an input thereof, said DC output having substantially a first voltage during power delivery intervals and substantially a second voltage during power interrupt intervals, the inverter having a plurality of controlled inverter switches commutated during power interrupt intervals by an inverter control, each inverter switch having an associated anti-parallel diode coupled thereacross, the DC link comprising:

the DC input comprising a positive DC rail at the first voltage and a negative DC rail at the second voltage;

the DC output comprising a quasi-resonant rail and the negative DC rail;

a first controlled switch connected between the positive DC rail and the quasi-resonant rail;

a first diode coupled in anti-parallel across the first controlled switch;

first and second capacitors, the first capacitor coupled across the first controlled switch and the second capacitor coupled between the quasi-resonant rail and the negative DC rail;

a second diode having an anode and a cathode, said anode coupled to the negative DC rail;

an inductor coupled between the cathode of the third diode and the quasi-resonant rail;

a second controlled switch coupled between the cathode of the second diode and the positive DC rail;

controlled switch means connected between the quasi-resonant rail and the negative DC rail;

rectifier means connected in anti-parallel across the controlled switch means; and

a DC link control for executing power interrupt intervals intermediate power delivery intervals by sequentially commanding off the first controlled switch to release the quasi-resonant rail from the first voltage to thereby swing the quasi-resonant rail to the second voltage, commanding on the controlled switch means while the rectifier means is conductive, commanding on the second controlled switch to catalyze a swing of the quasi-resonant rail to the first voltage, commanding off the controlled switch means to release the quasi-resonant rail from the second voltage to thereby swing the quasi-resonant rail to the first voltage, commanding on the first controlled switch while the first diode is forward biased.

10. A DC link as claimed in claim 9 wherein the DC link control further commands off the second controlled switch while the quasi-resonant rail is at substantially the first voltage.

11. A DC link as claimed in claim 9 further comprising:

a third controlled switch coupled across the second diode;

a third diode coupled in anti-parallel across the second controlled switch; and

the DC link control further executing power interrupt intervals by commanding on the third controlled switch prior to commanding off the first controlled switch to catalyze the swing of the quasi-resonant rail to the second voltage.

12. A DC link as claimed in claim 11 wherein the DC link control further commands off the third controlled switch while the quasi-resonant rail is at substantially the second voltage.

13. A DC link as claimed in claim 9 wherein the controlled switch means comprises a third controlled switch.

14. A DC link as claimed in claim 9 wherein the controlled switch means comprises at least two controlled inverter switches that are coupled in series across the inverter input.

15. A DC link as claimed in claim 9 wherein the rectifier means comprises a third diode.

16. A DC link as claimed in claim 11 wherein the controlled switch means comprises a fourth controlled switch.

17. A DC link as claimed in claim 11 wherein the controlled switch means comprises at least two controlled inverter switches that are coupled in series across the inverter input.

18. A DC link as claimed in claim 11 wherein the rectifier means comprises a fourth diode.

19. A method of operating a DC link having a DC input and a DC output, the DC input coupled to a DC source and the DC output coupled to an inverter at an input thereof, the DC input comprising a positive DC rail at a first voltage and a negative DC rail-at a second voltage, the DC output comprising a quasi-resonant rail and the negative DC rail, the inverter comprising a plurality of controlled inverter switches, the DC link comprising a first controlled switch connected between the positive DC rail and the quasi-resonant rail, a first diode coupled in anti-parallel across the first controlled switch, first and second capacitors, the first capacitor coupled across the first controlled switch and the second capacitor coupled between the quasi-resonant rail and the negative DC rail, a second diode having an anode and a cathode, said anode coupled to the negative DC rail, an inductor coupled between the cathode of the third diode and the quasi-resonant rail, a second controlled switch coupled between the cathode of the second diode and the positive DC rail, controlled switch means connected between the quasi-resonant rail and the negative DC rail, and rectifier means connected in anti-parallel across the controlled switching means, the method comprising the steps of:

commanding off the first controlled switch to swing the quasi-resonant rail to the second voltage;

commanding on the controlled switching means while the rectifier means is conducting;

commanding on the second controlled switch to catalyze a swing of the quasi-resonant rail to the first voltage;

commanding off the controlled switching means to swing the quasi-resonant rail to the first voltage; and

commanding on the first controlled switch while the quasi-resonant rail is at substantially the first voltage.

20. A method of operating a DC link as claimed in claim 19 further comprising the step:

commanding off the second controlled switch while the quasi-resonant rail is at substantially the first voltage.

21. A method of operating a DC link as claimed in claim 19 wherein the DC link further comprises a third controlled switch coupled across the second diode, and a third diode coupled in anti-parallel across the second controlled switch, the method further comprising the steps of:

commanding on the third controlled switch prior to commanding off the first controlled switch to catalyze the swing of the quasi-resonant rail to the second voltage.

22. A method of operating a DC link as claimed in claim 21 further comprising the step:

commanding off the third controlled switch while the quasi-resonant rail is at substantially the second voltage.