Method and apparatus for communicating data in a wellbore and for detecting the influx of gas
First Claim
1. An acoustic communication apparatus for use in a wellbore having a plurality of concentrically nested tubular strings disposed therein, with at least one fluid column defined therein selected as a communication channel, comprising:
- a transducer in force-transferring communication with said communication channel;
a housing for securing said transducer in a selected location within said wellbore, said housing affecting an acoustic admittance of said communication channel; and
at least one impedance matching member, dimensioned in (1), cross-sectional area and (2) length with respect to at least one of (1) said communication channel, (2) said housing, and (3) at least one probable acoustic communication frequency to minimize reflection of acoustic energy at said housing.
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0 Petitions
Accused Products
Abstract
A transducer is described especially for use in providing acoustic transmission in a borehole. The transducer includes a multiple number of magnetic circuit gaps and electrical windings that have been found to provide the power necessary for acoustic operation in a borehole while still meeting the stringent dimensional criteria necessitated by boreholes. Various embodiments conforming to the design are described. Moreover, the invention includes transition and reflector sections, as well as a directional coupler and resonator arrangement particularly adapted for borehole acoustic communication.
An acoustic communication system is described especially designed for use in providing acoustic transmission of information in a borehole. The communication system comprises a surface transceiver and at least one downhole transceiver. The surface transceiver operates in conjunction with a host computer that sends commands to the downhole transceiver. Subsequently, the downhole transceiver transmits encoded data from subsurface, borehole sensors to the surface transceiver. The preferred embodiment uses Minimum Shift Keying (MSK) modulation for both transmitting commands to the downhole unit and for transmitting data to the surface transceiver. To facilitate operation of a coherent communication system in the inhospitable environment of a borehole, the acoustic channel is characterized to enable the system to choose the best possible frequency and bandwidth for communication transmission. Additionally, the system achieves synchronous operation by transmitting synchronization signals between the downhole transceiver and the surface transceiver prior to the units exchanging commands and data.
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Citations
88 Claims
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1. An acoustic communication apparatus for use in a wellbore having a plurality of concentrically nested tubular strings disposed therein, with at least one fluid column defined therein selected as a communication channel, comprising:
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a transducer in force-transferring communication with said communication channel; a housing for securing said transducer in a selected location within said wellbore, said housing affecting an acoustic admittance of said communication channel; and at least one impedance matching member, dimensioned in (1), cross-sectional area and (2) length with respect to at least one of (1) said communication channel, (2) said housing, and (3) at least one probable acoustic communication frequency to minimize reflection of acoustic energy at said housing. - View Dependent Claims (2, 3, 4, 5, 6, 7)
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8. An acoustic communication apparatus for use in a wellbore having a plurality of concentrically nested tubular strings disposed therein, with at least one fluid column defined therein selected as a communication channel which extends between a first communication node and a second communication node, comprising:
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a transducer, located at said first communication node, in force-transferring communication with said communication channel; a housing for securing said transducer to a selected one of said concentrically nested tubular strings, with said housing extending into, and partially obstructing, said annular region; a reflection member positioned relative to said housing so that said transducer is intermediate (a) said communication channel and (b) said reflection member; and said reflection member being dimensioned in (1) cross-sectional area, and (2) length with respect to at least one of (1) said communication channel, (2) said housing, and (3) a probable acoustic communication frequency to reflect acoustic energy into said communication channel between said first and second communication nodes. - View Dependent Claims (9, 10, 11, 12)
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13. An acoustic communication apparatus for use in a wellbore having a plurality of concentrically nested tubular strings disposed therein, with a selected fluid column therein selected as a communication channel for acoustic communication between a first communication node and a second communication node, comprising:
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an actuator member for selected bidirectional conversion of (a) a provided coded electrical signal to a corresponding generated coded acoustic signal during a message transmission mode of operation, and (b) a provided coded acoustic signal to a corresponding generated coded electrical signal during a message reception mode of operation; and a housing for securing said actuator member in a selected location within said wellbore, said housing extending into, and partially obstructing, said annular region, so that said annular region surrounding said housing has a cross-sectional area which is less than that of said communication channel. - View Dependent Claims (14, 15, 16)
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17. In borehole communication, a method of communicating data between two locations using travel of acoustic waves in a borehole liquid without modifying or requiring liquid flow, comprising the steps of:
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(a) characterizing an acoustic channel created by said liquid in said borehole by; (1) generating a characterizing signal at one of said locations; (2) transmitting said characterizing signal via said borehole liquid to the other of said locations; and (3) analyzing said characterizing signal after it is received at said second location to select a frequency band having a channel capacity adequate for the desired communication; (b) generating an acoustic signal having a frequency in said frequency band, which signal defines said data; (c) coupling said acoustic signal to a borehole liquid in a first portion thereof positioned at a first one of said locations; (d) receiving said acoustic signal from a second portion of said borehole liquid at the second one of said locations; and
thereafter(e) recovering said data from said acoustic signal. - View Dependent Claims (18, 19, 20, 21, 22)
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23. In borehole communication, a method of communicating data between two locations using travel of acoustic waves in a transmission medium extending in said borehole, comprising the steps of:
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(a) generating a first synchronizing signal in a first transceiver at one of said locations; (b) acoustically transmitting said first synchronizing signal via said transmission medium to a second transceiver at the other of said locations; (c) receiving said synchronizing signal at said second transceiver; (d) synchronizing said second transceiver with said first transceiver based upon the received synchronizing signal; (e) generating a second synchronizing signal in said second transceiver; (f) acoustically transmitting said second synchronizing signal via said transmission medium to said second transceiver; (g) receiving said second synchronizing signal at said second transceiver; and (h) synchronizing said first transceiver with said second transceiver based upon the received second synchronizing signal. - View Dependent Claims (24, 25, 26)
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27. In borehole communication, a method of communicating data between two locations using travel of acoustic waves in a borehole liquid for such communication, comprising the steps of:
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(a) synchronizing a first transceiver at one of said locations with a second transceiver at the other of said locations by; (1) generating a synchronizing signal in said first transceiver; (2) acoustically transmitting said synchronizing signal via said borehole liquid to said second transceiver; (3) receiving said synchronizing signal at said second transceiver; (4) approximately synchronizing said second transceiver with said first transceiver based upon the received synchronizing signal; (5) generating a second synchronizing signal in said second transceiver; (6) acoustically transmitting said second synchronizing signal via said borehole liquid to said second transceiver; (7) receiving said second synchronizing signal at said second transceiver; (8) synchronizing said first transceiver with said second transceiver based upon the received second synchronizing signal; (b) modulating a first electrical signal with a data signal for said first transceiver; (c) generating a modulated acoustic signal from said first electrical signal after the latter is modulated; (d) coupling said modulated acoustic signal with said first transceiver to a first portion of borehole liquid located at said first transceiver; (e) thereafter receiving said modulated acoustic signal with said second transceiver from a second portion of said borehole liquid; (f) converting said received modulated acoustic signal to a second electrical signal defining said data; and (g) recovering said data from said second electrical signal. - View Dependent Claims (28, 29, 30, 36, 37)
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31. In borehole communication, a method of communicating data between two locations using travel of acoustic waves in a transmission medium extending in said borehole without the transmission medium itself having to travel between such locations for such communication, comprising the steps of:
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(a) characterizing an acoustic channel created by said transmission medium by; (1) generating a characterizing signal at a first one of said locations; (2) acoustically transmitting said characterizing signal via said transmission medium to a second one of said locations; (3) receiving said characterizing signal at said second location; (4) analyzing said received characterizing signal; (5) determining a best transmission frequency for communicating from one of said first locations to the other based upon said analyzed signal; (b) synchronizing a first transceiver at one of said locations with a second transceiver at the other of said locations; (c) modulating a first electrical signal with a data signal for said first transceiver; (d) generating a modulated acoustic signal from said first electrical signal after the latter is modulated; (e) coupling said modulated acoustic signal with said first transceiver to a first portion of said transmission medium located at said first transceiver; (f) thereafter receiving said modulated acoustic signal with said second transceiver from a second portion of said transmission medium; (g) converting said received modulated acoustic signal to a second electrical signal defining said data; and (h) recovering said data from said second electrical signal. - View Dependent Claims (32, 33, 34)
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35. A method of bi-directionally communicating information and control data using acoustic waves between a downhole acoustic transceiver contained in a downhole carrier incorporated into a drillstring and a surface acoustic transceiver, said method comprising the steps of:
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(a) generating a characterizing signal in a first transceiver for characterizing an acoustic channel created by a transmission medium in said borehole; (b) acoustically transmitting said characterizing signal via said transmission medium to a second transceiver; (c) receiving said characterizing signal with said second transceiver; (d) analyzing said received characterizing signal; (e) determining a best transmission frequency for communicating from said first transceiver to said second transceiver via transmission medium; (f) generating a first synchronizing signal in said first transceiver; (g) acoustically transmitting said first synchronizing signal via said borehole liquid to said second transceiver; (h) receiving said first synchronizing signal at said second transceiver; (i) synchronizing said second transceiver with said first transceiver based upon the received first synchronizing signal; (j) generating a second synchronizing signal in said second transceiver; (k) acoustically transmitting said second synchronizing signal via said transmission medium to said second transceiver; (l) receiving said second synchronizing signal at said second transceiver; (m) synchronizing said first transceiver with said second transceiver based upon the received second synchronizing signal; (n) modulating a first electrical signal with a first data signal within said first transceiver; (o) generating a first modulated acoustic signal from said first electrical signal; (p) coupling said first modulated acoustic signal to said transmission medium; (q) receiving said first modulated acoustic signal with said second transceiver; (r) converting said received modulated acoustic signal to a second electrical signal; (s) recovering said first data signal from said second electrical signal; (t) modulating a third electrical signal with a second data signal within said second transceiver; (u) generating a second modulated acoustic signal from said third electrical signal; (v) coupling said second modulated acoustic signal to said transmission medium; (w) receiving said second modulated acoustic signal with said first transceiver; (x) converting said received second modulated acoustic signal to a fourth electrical signal; and (y) recovering said second data signal from said fourth electrical signal.
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38. A method of transmitting data in a wellbore between a first transceiver at a first communication node and a second transceiver at a second communication node through a communication channel defined in a wellbore component, comprising:
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generating a characterizing signal at a selected one of said first and second communication nodes; said characterizing signal including a plurality of signal components, each having a selected frequency, with said plurality of signal components spanning a preselected range of frequencies; applying said characterizing signal to said communication channel; receiving said characterizing signal with a selected one of said first and second transceivers; analyzing said characterizing signal to identify portions of said preselected range of frequencies which are suitable for communicating data between said first and second communication nodes at that particular time; and communicating data in said communication channel in at least one selected portion of said preselected range of frequencies. - View Dependent Claims (39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 49, 50, 51, 52, 53)
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54. An acoustic communication apparatus for use in a wellbore with a selected fluid column therein selected as a communication channel for acoustic communication between a first communication node and a second communication node, comprising:
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a first actuator member for conversion of at least one of (a) a provided coded electrical signal to a corresponding generated coded acoustic signal during a message transmission mode of operation, and (b) a provided coded acoustic signal to a corresponding generated coded electrical signal during a message reception mode of operation; a second actuator member for conversion of at least one of at least one of (a) a provided coded electrical signal to a corresponding generated coded acoustic signal during a message transmission mode of operation, and (b) a provided coded acoustic signal to a corresponding generated coded electrical signal during a message reception mode of operation; housings for securing said first and second actuator members in selected locations within said wellbore; and wherein said acoustic communication apparatus is operable in a plurality of modes of operation including at least; (a) a communication channel characterization mode of operation wherein a characterization signal is transmitted in said communication channel and then analyzed to identify at least one communication frequency for optimal communication; and (b) a data communication mode of operation, wherein data is transmitted between said first and second communication nodes through operation of said first and second actuator members at said at least one communication frequency. - View Dependent Claims (55, 56, 57)
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58. An acoustic communication apparatus for use during drilling operations in a wellbore having a drillstring disposed therein composed of a drill pipe section and a drill collar section, with a selected fluid column within said wellbore selected as a communication channel for acoustic communication between a first communication node and a second communication node, comprising:
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a first actuator member located at said first communication node for conversion of at least one of (a) a provided coded electrical signal to a corresponding generated coded acoustic signal during a message transmission mode of operation, and (b) a provided coded acoustic signal to a corresponding generated coded electrical signal during a message reception mode of operation; a second actuator member located at said second communication node for conversion of at least one of at least one of (a) a provided coded electrical signal to a corresponding generated coded acoustic signal during a message transmission mode of operation, and (b) a provided coded acoustic signal to a corresponding generated coded electrical signal during a message reception mode of operation; housings for securing said first and second actuator members in selected locations within said wellbore; and wherein said acoustic communication apparatus is operable in a plurality of modes of operation including at least; (a) a communication channel characterization mode of operation wherein a characterization signal is transmitted in said communication channel and then analyzed to identify at least one communication frequency for optimal communication; and (b) a data communication mode of operation, wherein data is transmitted between said first and second communication nodes through operation of said first and second actuator members at said at least one communication frequency. - View Dependent Claims (59, 60, 61, 62, 63)
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64. A method of detecting influx of gas into a fluid column in a wellbore therein which defines a communication channel, comprising:
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providing at least one actuator for conversion of at least one of (a) a provided coded electrical signal to a corresponding generated coded acoustic signal during a message transmission mode of operation, and (b) a provided coded acoustic signal to a corresponding generated coded electrical signal during a message reception mode of operation; utilizing said at least one actuator for generating an interrogating signal at a selected location within said wellbore; applying said interrogating signal to said communication channel; receiving said interrogating signal with said at least one actuator; analyzing said interrogating signal to identify at least one of; (a) portions of a preselected range of frequencies which are suitable for communicating data in said wellbore at that particular time; (b) communication channel attributes; and (c) signal attributes; repeating said steps of utilizing, applying, receiving, and analyzing to identify changes in at least one of; (a) portions of said preselected range of frequencies which are suitable for communicating data in said wellbore; (b) communication channel attributes; and (c) signal attributes; which, correspond to a likely influx of gas into said fluid column in said wellbore. - View Dependent Claims (65, 66, 67, 68, 69, 70)
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71. An acoustic communication apparatus for use in a wellbore with a selected wellbore component therein selected as a communication channel for acoustic communication between a first communication node and a second communication node, comprising:
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a first actuator member for conversion of at least one of (a) a provided coded electrical signal to a corresponding generated coded acoustic signal during a message transmission mode of operation, and (b) a provided coded acoustic signal to a corresponding generated coded electrical signal during a message reception mode of operation; a second actuator member for conversion of at least one of at least one of (a) a provided coded electrical signal to a corresponding generated coded acoustic signal during a message transmission mode of operation, and (b) a provided coded acoustic signal to a corresponding generated coded electrical signal during a message reception mode of operation; housings for securing said first and second actuator members in selected locations within said wellbore; and wherein during a data communication mode of operation; (a) a binary "one" is transmitted through said communication channel by utilizing a selected one of said first and second actuator members to generate an acoustic signal with a plurality of signal components, said signal components spanning a first preselected range of frequencies; and (b) a binary "zero" is transmitted through said communication channel by utilizing a selected one of said first and second actuator members to generate an acoustic signal with a plurality of signal components, said signal components spanning a second preselected range of frequencies, different from that range of frequencies for said binary "one". - View Dependent Claims (72, 73, 74)
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75. A method of detecting at least one of (a) a fluid influx and (b) a gas influx into a fluid column in a wellbore therein which defines a communication channel, comprising:
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providing at least one actuator for conversion of at least one of (a) a provided coded electrical signal to a corresponding generated coded acoustic signal during a message transmission mode of operation, and (b) a provided coded acoustic signal to a corresponding generated coded electrical signal during a message reception mode of operation; utilizing said at least one actuator for generating an interrogating signal at a selected location within said wellbore; applying said interrogating signal to said communication channel; receiving said interrogating signal with said at least one actuator; analyzing said interrogating signal to identify at least one of; (a) portions of a preselected range of frequencies which are suitable for communicating data in said wellbore at that particular time; (b) communication channel attributes; and (c) signal attributes; repeating said steps of utilizing, applying, receiving, and analyzing to identify changes in at least one of; (a) portions of said preselected range of frequencies which are suitable for communicating data in said wellbore; (b) communication channel attributes; and (c) signal attributes; which, correspond to a likely occurrence of at least one of (a) fluid influx and (b) gas influx into said fluid column in said wellbore. - View Dependent Claims (76, 77, 78, 79, 80, 81)
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82. A method of detecting at least one of (a) fluid influx, and (b) gas influx into a fluid column in a wellbore therein which defines a communication channel, comprising:
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providing at least one actuator for conversion of at least one of (a) a provided coded electrical signal to a corresponding generated coded acoustic signal during a message transmission mode of operation, and (b) a provided coded acoustic signal to a corresponding generated coded electrical signal during a message reception mode of operation; utilizing said at least one actuator for generating an interrogating signal at a selected location within said wellbore; applying said interrogating signal to said communication channel; receiving said interrogating signal with said at least one actuator; analyzing said interrogating signal to identify at least one of; (a) portions of a preselected range of frequencies which are suitable for communicating data in said wellbore at that particular time; (b) communication channel attributes; and (c) signal attributes; repeating said steps of utilizing, applying, receiving, and analyzing to identify changes in at least one of; (a) portions of said preselected range of frequencies which are suitable for communicating data in said wellbore; (b) communication channel attributes; and (c) signal attributes; which, correspond to at least one of a likely (a) fluid influx, and (b) gas influx, into said fluid column in said wellbore; and displaying information which is sufficient to allow a human operator to detect and monitor at least one of a likely (a) fluid influx, and (b) gas influx. - View Dependent Claims (83, 84, 85, 86, 87, 88)
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Specification