Fault identification system

• US 5,592,614 A
• Filed: 09/04/1991
• Issued: 01/07/1997
• Est. Priority Date: 09/08/1990
• Status: Expired due to Term

• Current Assignee: SPX Corporation
• Original Assignee: Genrad Ltd (Teradyne Incorporated)
• Inventors: Peters, Michael
• Primary Examiner(s): Beausoliel, Jr., Robert W.
• Assistant Examiner(s): Elmore, S.
• Application Number:
  US07/754,899
• Time in Patent Office: 1,952 Days
• Field of Search: 371/25.1, 371/15.1, 395/61, 395/916, 395/183.02
• US Class Current: 714/26
• CPC Class Codes: G01R 31/007 using microprocessors or computers

Abstract

A system for identifying faults in an electrical circuit such as a circuit of a road vehicle. The electrical circuit is intended to provide a plurality of outputs such as lamp illumination in response to predetermined circuit conditions. Data describing individual components of the electrical circuit and the interconnections therebetween is stored. Data identifying a fault symptom is input to the system by a technician to indicate that for one said predetermined set of circuit conditions the intended output is not provided. Stored data is accessed which describes selected components which if faulty could be the cause of the fault symptom. Values of electrical variables to be expected at predetermined measurement points in a sub-circuit defined by the selected components and the connections therebetween are calculated. Measurement points are selected at which points the electrical variables are to be measured and the technician is instructed to selectively input measurement data indicating the electrical variables measured at the selected measurement points. The input measurement data is compared with the calculated electrical variables and faulty components are identified in accordance with that comparison data.

Claims

1. A system for identifying faults in an electrical circuit intended to provide a plurality of outputs, each output being in response to at least one predetermined set of circuit conditions, the system comprising

a) means storing data describing individual components of an electrical circuit and interconnections at circuit nodes between said components that together define the topology of the electrical circuit,

b) means for inputting data to the system identifying a fault symptom indicating that, for one predetermined set of said circuit conditions, an intended output is not received or measured,

c) means for accessing stored data describing the electrical characteristic of selected components of said circuits a fault in any one of which said selected components could be a cause of the said fault symptom,

d) means for directly calculating, from the accessed data describing electrical characteristics of said selected components, expected electrical parameter values at predetermined measurement points in a non-defective sub-circuit defined by said selected components and said interconnections therebetween given the said predetermined set of circuit conditions,

e) means for selecting measurement points in said sub-circuit at which points said electrical parameter values are to be measured,

(f) means for selectively inputting measurement data indicating the electrical parameter values measured at said selected measurement points,

g) means for providing a comparison of said input measurement data with said calculated expected electrical parameter values, and

h) means for identifying at least one most likely faulty component from the comparison of said input measurement data with said calculated expected electrical parameter values.

2. A system according to claim 1, further comprising

a) means for identifying, if possible, a single component responsible for the said intended output which is not received or measured given said one predetermined set of circuit conditions,

b) means for inputting data to the system identifying further symptoms each indicating the output provided by said single component for a respective one of a plurality of further conditions of the said electrical circuit,

c) means for listing components of said sub-circuit potentially contributing to each said identified fault symptom, and

d) means for identifying components of the sub-circuit which are most likely to be a cause of said fault symptom from a comparison of the listed components.

3. A system according to claim 2, wherein the means for identifying a single component identifies, as a first set, components common to all identified fault symptoms.

4. A system according to claim 3, wherein the means for identifying a single component excludes, from the first set, components for any non-fault symptom.

5. A system according to claim 3, wherein the means for identifying a single component identifies, as a second set, components for any identified fault symptoms and not within the first set.

6. A system according to claim 2, comprising

a) means for identifying every set of components in said sub-circuit which defines a series circuit path extending from the said single component to a reference voltage source, and

b) means for identifying active circuit paths which control conditions at the said single component by reference to the series impedance of components making up a respective set of components, components not contributing to the active circuit paths being excluded from said listed components.

7. A system according to claim 6, wherein the means for identifying every set of components in said sub-circuit which defines a series circuit path comprises means for calculating a voltage change along each circuit path, means for calculating a series resistance along each circuit path, and means for selecting a circuit path having series resistance that is lower than for another circuit path.

8. A method for identifying a fault in an electrical circuit exhibiting a fault symptom and having electrical components with known expected electrical characteristics connected between circuit nodes in a pre-defined topography, said method comprising:

maintaining a data base defining a plurality of electrical circuits, including their electrical components and inter-node connections of same;

selecting, from the data base, data defining a particular sub-circuit of a circuit to be analyzed, including all interconnected components which are capable of causing said fault symptom;

generating, from said data base, a visual display of said particular sub-circuit and of selected test points therein;

calculating an expected value of electrical parameters at said selected test points based on the known expected electrical characteristics of components within said sub-circuit; and

comparing measured values of electrical parameters at said selected test points with calculated expected values to identify a possibly faulty component within said particular sub-circuit.

9. A method as in claim 8 wherein a plurality of possibly faulty components are identified and including the step of simultaneously displaying an identity of such possibly faulty components with an indication of a relative probability of each component actually being faulty.

10. Apparatus for identifying a fault in an electrical circuit exhibiting a fault symptom and having electrical components with known expected electrical characteristics connected between circuit nodes in a pre-defined topography, said apparatus comprising:

means for maintaining a data base defining a plurality of electrical circuits including their electrical components and inter-node connections of same;

means for selecting, from the data base, data defining a particular sub-circuit of a circuit to be analyzed, including all interconnected components which are capable of causing said fault symptom;

means for generating, from said data base, a visual display of said particular sub-circuit and of selected test points therein;

means for calculating an expected value of electrical parameters at said selected test points based on the known expected electrical characteristics of components within said sub-circuit; and

means for comparing measured values of electrical parameters at said selected test points with calculated expected values to identify a possibly faulty component within said particular sub-circuit.

11. Apparatus as in claim 10 wherein a plurality of possibly faulty components are identified and including means for simultaneously displaying an identity of such possibly faulty components with an indication of a relative probability of each component actually being faulty.