Embroidery data processing apparatus and process of producing an embroidery product

• US 5,592,891 A
• Filed: 04/17/1996
• Issued: 01/14/1997
• Est. Priority Date: 04/28/1995
• Status: Expired due to Term

• Current Assignee: Brother Kogyo Kabushiki Kaisha (Brother Industries Limited)
• Original Assignee: Brother Kogyo Kabushiki Kaisha (Brother Industries Limited)
• Inventors: Muto, Yukiyoshi
• Primary Examiner(s): NERBUN, PETER P
• Application Number:
  US08/633,480
• Time in Patent Office: 272 Days
• Field of Search: 112/475.19, 112/475.18, 112/470.06, 112/102.5, 112/470.04, 112/454, 112/456, 112/458, 112/78, 364/470
• US Class Current: 112/475.19
• CPC Class Codes: D05B 19/08 Arrangements for inputting stitch or pattern data to memory ; Editing stitch or pattern data

Abstract

An apparatus for processing embroidery data needed to control a sewing machine to form an embroidery pattern on a work sheet, the apparatus including an outline-data memory which stores original-outline data representing at least one original outline of an original embroidery pattern, the original outline including a plurality of segments, a reference-vector memory which stores data indicative of a reference vector specifying a reference direction and a reference length, and a shadow-pattern embroidery-data producing device for producing, based on the original-outline data and the reference vector, shadow-pattern embroidery data needed to control the sewing machine to form stitches of at least one shadow embroidery pattern which is contiguous with the original embroidery pattern and whose outline is defined by at least one of the segments of the original outline and at least one of two straight width-defining segments which extend in the reference direction from opposite two ends of the one segment, respectively, and each of which has the reference length defining a width of the shadow embroidery pattern in the reference direction.

Claims

1. An apparatus for processing embroidery data needed to control a sewing machine to form an embroidery pattern on a work sheet, the apparatus comprising:

an outline-data memory which stores original-outline data representing at least one original outline of an original embroidery pattern, said original outline including a plurality of segments;

a reference-vector memory which stores data indicative of a reference vector specifying a reference direction and a reference length; and

shadow-pattern embroidery-data producing means for producing, based on said original-outline data and said reference vector, shadow-pattern embroidery data needed to control the sewing machine to form stitches of at least one shadow embroidery pattern which is contiguous with the original embroidery pattern and whose outline is defined by at least one of said segments of said original outline and at least one of two straight width-defining segments which extend in said reference direction from opposite two ends of said one segment, respectively, and each of which has said reference length defining a width of the shadow embroidery pattern in said reference direction.

2. An apparatus according to claim 1, further comprising:

original-pattern embroidery-data producing means for producing, based on said original-outline data, original-pattern embroidery data needed to control the sewing machine to form the original embroidery pattern by filling, with stitches, a closed embroidery area bounded by said original outline thereof; and

shadowed-pattern embroidery-data producing means for producing, based on said shadow-pattern embroidery data and said original-pattern embroidery data, shadowed-pattern embroidery data needed to form a shadowed embroidery pattern including the original and shadow embroidery patterns, such that the shadow embroidery pattern is formed prior to the formation of the original embroidery pattern.

3. An apparatus according to claim 2, wherein said shadowed-pattern embroidery-data producing means comprises means for producing said shadowed-pattern embroidery data including a plurality of sets of block data each set of which represents a quadrangle as an outline of a corresponding one of a plurality of blocks obtained by dividing the shadowed embroidery pattern including the original and shadow embroidery patterns.

4. An apparatus according to claim 2, wherein said shadowed-pattern embroidery-data producing means comprises means for producing said shadowed-pattern embroidery data including a plurality of sets of stitch-position data each set of which represents a position where a sewing needle of the sewing machine penetrates the work sheet to form a stitch of the shadowed embroidery pattern including the original and shadow embroidery patterns.

5. An apparatus according to claim 1, wherein said shadow-pattern embroidery-data producing means comprises means for producing said shadow-pattern embroidery data needed to form the stitches of the shadow embroidery pattern such that each of the formed stitches extends substantially parallel to said reference direction.

6. An apparatus according to claim 1, further comprising original-pattern embroidery-data producing means for producing, based on said original-outline data, original-pattern embroidery data needed to control the sewing machine to form stitches of the original embroidery pattern such that the stitches of the original embroidery pattern comprise stitches extending in a direction different from a direction in which the stitches of the shadow embroidery pattern extend.

7. An apparatus according to claim 1, wherein said shadow-pattern embroidery-data producing means comprises means for producing, based on said reference vector and said original-outline data representing said original outline including a straight segment as said one segment thereof, said shadow-pattern embroidery data needed to form the shadow embroidery pattern whose outline is defined by said straight segment of said original outline and said one width-defining segment.

8. An apparatus according to claim 1, wherein said shadow-pattern embroidery-data producing means comprises means for producing, based on said reference vector and said original-outline data representing said original outline including a straight segment as said one segment thereof, said shadow-pattern embroidery data needed to form the shadow embroidery pattern whose outline consists of a parallelogram defined by said straight segment of said original outline and said one width-defining segment.

9. An apparatus according to claim 1, wherein said shadow-pattern embroidery-data producing means comprises means for producing, based on said reference vector and said original-outline data representing said original outline including a curved segment as said one segment thereof, said shadow-pattern embroidery data needed to form the shadow embroidery pattern whose outline is defined by said curved segment of said original outline and said one width-defining segment.

10. An apparatus according to claim 1, wherein said shadow-pattern embroidery-data producing means comprises means for producing, based on said reference vector and said original-outline data representing said original outline including a curved segment as said one segment thereof, said shadow-pattern embroidery data needed to form the shadow embroidery pattern whose outline is defined by said curved segment of said original outline and said two width-defining segments.

11. An apparatus according to claim 1, wherein said shadow-pattern embroidery-data producing means comprises means for modifying, based on said original outline data and a shadow-outline data representing the outline of the shadow embroidery pattern, said shadow-pattern embroidery data which command the sewing machine to form the shadow embroidery pattern including an overlapping portion which overlaps the original embroidery pattern, into modified shadow-pattern embroidery data which do not command the sewing machine to form stitches in said overlapping portion.

12. An apparatus according to claim 1, wherein said outline-data memory stores said original-outline data including a plurality of sets of segment data defining, as said segments, a plurality of straight segments in an order such that when said straight segments are traced in said order, the original embroidery pattern exists on a left-hand side of each of the straight segments, and wherein said shadow-pattern embroidery-data producing means comprises judging means for judging whether an angle measured from said each straight segment to said reference vector in a clockwise direction falls within a range of 0 to 180 degrees, and means for producing, when said judging means makes a positive judgment, said shadow-pattern embroidery data needed to form the shadow embroidery pattern whose outline consists a parallelogram defined by said each straight segment and said one width-defining segment.

13. An apparatus according to claim 1, wherein said outline-data memory stores said original-outline data including a plurality of sets of segment data defining, as said segments, a plurality of straight segments in an order such that when said straight segments are traced in said order, the original embroidery pattern exists on a right-hand side of each of the straight segments, and wherein said shadow-pattern embroidery-data producing means comprises judging means for judging whether an angle measured from said each straight segment to said reference vector in a counterclockwise direction falls within a range of 0 to 180 degrees, and means for producing, when said judging means makes a positive judgment, said shadow-pattern embroidery data needed to form the shadow embroidery pattern whose outline consists a parallelogram defined by said each straight segment and said one width-defining segment.

14. An apparatus according to claim 1, wherein said outline-data memory stores said original-outline data representing said original outline including a curved segment as said one segment thereof, and wherein said shadow-pattern embroidery-data producing means comprises means for determining at least one tangent segment which is tangent to said curved segment, extends from a point on the curved segment in said reference direction, and has said reference length, and producing said shadow-pattern embroidery data needed to form the shadow embroidery pattern whose outline is defined by said curved segment and said one tangent segment.

15. An apparatus according to claim 1, wherein said shadow-pattern embroidery-data producing means comprises means for, when a shadow embroidery pattern is formed contiguously with each of a first and a third one of at least three successive segments out of said plurality of segments of said original outline and no shadow embroidery pattern is formed for a second one of said three segments which is intermediate between said first and third segments, producing said shadow-pattern embroidery data including a set of shadow-pattern connecting data needed to control the sewing machine to move at least one of a sewing needle thereof and the work sheet relative to each other, so as to connect, with a sewing thread conveyed by the sewing needle, between a position in the shadow embroidery pattern for said first segment and a position in the shadow embroidery pattern for said third segment.

16. An apparatus according to claim 2, further comprising a utilizing device which utilizes said shadowed-pattern embroidery data to control the sewing machine to form the shadowed embroidery pattern including the original and shadow embroidery patterns on the work sheet.

17. An apparatus according to claim 16, wherein said utilizing device comprises a stitch-forming device of the sewing machine which forms stitches of the shadowed embroidery pattern including the original and shadow embroidery patterns on the work sheet.

18. An apparatus according to claim 16, wherein said utilizing device comprises a data recording device which records, in an external memory, said shadowed-pattern embroidery data to control the sewing machine to form the shadowed embroidery pattern on the work sheet.

19. An apparatus according to claim 1, further comprising a data obtaining device which obtains said original-outline data and stores the obtained data in said outline-data memory.

20. An apparatus according to claim 1, further comprising a data obtaining device which obtains said data indicative of said reference vector and stores the obtained data in said reference-vector memory.

21. A process of producing an embroidery product by forming an embroidery pattern on a work sheet, the process comprising the steps of:

producing, based on original-outline data representing at least one original outline of an original embroidery pattern, and data indicative of a reference vector specifying a reference direction and a reference length, shadowed-pattern embroidery data needed to control a sewing machine to form stitches of a shadowed embroidery pattern including the original embroidery pattern and at least one shadow embroidery pattern which is contiguous with the original embroidery pattern and whose outline is defined by at least one of a plurality of segments of said original outline and at least one of two straight width-defining segments which extend in said reference direction from opposite two ends of said one segment, respectively, and each of which has said reference length defining a width of the shadow embroidery pattern in said reference direction; and

operating a computer of the sewing machine to control, according to the produced shadowed-pattern embroidery data, a stitch-forming device of the sewing machine to form the stitches of the shadowed embroidery pattern on the work sheet and thereby produce the embroidery product.

22. A process according to claim 21, further comprising the step of storing, in an outline-data memory, said original-outline data representing said original outline including, as said at least one segment thereof, at least one of a straight segment and a curved segment.

23. A process according to claim 21, further comprising the step of storing, in a reference-vector memory, said data indicative of said reference vector.

24. A process according to claim 21, further comprising the step of recording said shadowed-pattern embroidery data in an external memory, and wherein the step of operating the computer of the sewing machine comprises operating the computer of the sewing machine to control, according to said shadowed-pattern embroidery data recorded in the external memory, the stitch-forming device of the sewing machine to form the stitches of the shadowed embroidery pattern on the work sheet and thereby produce the embroidery product.

25. A recording medium in which an embroidery-control program is recorded which is readable by a computer and usable to control the computer to process embroidery data according to which a sewing machine forms an embroidery pattern on a work sheet, the program comprising steps of:

obtaining original-outline data representing at least one original outline of an original embroidery pattern, said original outline including a plurality of segments;

obtaining data indicative of a reference vector specifying a reference direction and a reference length; and

producing, based on said original-outline data and said reference vector, shadow-pattern embroidery data according to which the sewing machine forms stitches of at least one shadow embroidery pattern which is contiguous with the original embroidery pattern and whose outline is defined by at least one of said segments of said original outline and at least one of two straight width-defining segments which extend in said reference direction from opposite two ends of said one segment, respectively, and each of which has said reference length defining a width of the shadow embroidery pattern in said reference direction.

26. A recording medium according to claim 25, wherein the program further comprises the steps of:

producing, based on said original-outline data, original-pattern embroidery data according to which the sewing machine forms the original embroidery pattern by filling, with stitches, a closed embroidery area bounded by said original outline thereof; and

producing, based on said shadow-pattern embroidery data and said original-pattern embroidery data, shadowed-pattern embroidery data according to which the sewing machine forms a shadowed embroidery pattern including the original and shadow embroidery patterns, such that the shadow embroidery pattern is formed prior to the formation of the original embroidery pattern.

27. A recording medium according to claim 26, wherein the step of producing said shadowed-pattern embroidery data comprises producing said shadowed-pattern embroidery data including a plurality of sets of block data each set of which represents a quadrangle as an outline of a corresponding one of a plurality of blocks obtained by dividing the shadowed embroidery pattern including the original and shadow embroidery patterns.

28. A recording medium according to claim 26, wherein the step of producing said shadowed-pattern embroidery data comprises producing said shadowed-pattern embroidery data including a plurality of sets of stitch-position data each set of which represents a position where a sewing needle of the sewing machine penetrates the work sheet to form a stitch of the shadowed embroidery pattern including the original and shadow embroidery patterns.

29. A recording medium according to claim 25, wherein the step of producing said shadow-pattern embroidery data comprises producing said shadow-pattern embroidery data according to which the sewing machine forms the stitches of the shadow embroidery pattern such that each of the formed stitches extends substantially parallel to said reference direction.

30. A recording medium according to claim 25, wherein the program further comprises the step of producing, based on said original-outline data, original-pattern embroidery data according to which the sewing machine form stitches of the original embroidery pattern such that the stitches of the original embroidery pattern comprise stitches extending in a direction different from a direction in which the stitches of the shadow embroidery pattern extend.