Surgical helmet

• US 5,592,936 A
• Filed: 08/28/1995
• Issued: 01/14/1997
• Est. Priority Date: 08/28/1995
• Status: Expired due to Term

• Current Assignee: Microtek Medical Incorporated (Ecolab, Inc.)
• Original Assignee: Stackhouse, Inc (Cardinal Health, Inc.)
• Inventors: Ignon, Roger G., Thomas, Ron Jr., Cohen, William
• Primary Examiner(s): Millin, V.
• Assistant Examiner(s): Deane, Jr., William J.
• Application Number:
  US08/519,721
• Time in Patent Office: 505 Days
• Field of Search: 128/201.22, 128/201.23, 128/201.25, 128/201.29, 128/205.29, 128/204.18, 128/206.28, 128/201.24, 128/857, 128/202.13, 2/418, 2/171.3
• US Class Current: 128/206.12
• CPC Class Codes: A41D 13/11 Protective face masks, e.g. for surgical use, or for use in foul atmospheres eye-masks A61F9/04 ; hoods affording protection against heat or harmful chemical agents A62B17/04
• CPC Class Codes: A41D 13/1153 with a hood
• CPC Class Codes: A42B 3/286 with forced flow, e.g. by a fan
• CPC Class Codes: A62B 18/045 with fans for delivering air for breathing mounted in or on the helmet

Abstract

The disclosed air filtration system filters both entering and exiting air. A primary structural element of the air filtration system is the unitary helmet member, which fits over the user'"'"'s head. The unitary helmet member includes both a front aperture near the user'"'"'s forehead and a rear aperture near the upper rear portion of the user'"'"'s head. The unitary helmet member is blow-molded and therefore simple in construction. An interior channel connects the front aperture to the rear aperture, and a fan located over the rear aperture circulates air between these two apertures. A hood filter and a face shield fit over the unitary helmet member. The hood filter filters air passing through the rear aperture, and further filters air passing through a rear portion of the hood filter. Only the single fan is needed to draw air into the hood filter and remove air from the hood filter. The fan is placed over the rear aperture, thus distributing weight on the upper rear portion of the user'"'"'s head to reduce stress and fatigue of the user. A secondary filter for added performance may be placed under the hood filter or over the fan inlet surface. A middle aperture located on the unitary helmet member between the front and rear apertures provides for a venting function to allow warm air to pass to the top of the user'"'"'s head before exiting through the hood filter.

Claims

1. An air filtration system to be worn on a user'"'"'s head, comprising:

(a) a unitary helmet member for generally covering an upper portion of the user'"'"'s head, the unitary helmet member including

(1) a middle aperture for positioning over a top middle portion of the user'"'"'s head, the middle aperture connecting an outside surface of the unitary helmet member to an inside surface of the unitary helmet member,

(2) a rear aperture for positioning over a top rear portion of the user'"'"'s head, the rear aperture connecting the outside surface of the unitary helmet member to an interior surface of the unitary helmet member, and

(3) a front aperture for positioning over a front portion of the user'"'"'s head, the front aperture connecting the interior surface of the unitary helmet member to both the inside surface and the outside surface of the unitary helmet member;

(b) an air filter extending across the rear aperture;

(c) a forehead strap including

(1) a left end connected at a left connecting point for positioning near a left side of the user'"'"'s head, and

(2) a right end connected at a right connecting point for positioning near a right side of the user'"'"'s head, the left end and the right end together spanning from the left connecting point to the right connecting point to extend across a forehead of the user;

.

(d) air routing means, for routing air between the rear aperture and the front aperture, the air routing means routing air around the middle aperture and being defined by interior surfaces connecting the front aperture and the rear aperture; and

(e) air circulating means, positioned in the rear aperture of the unitary helmet member, for circulating air between an outside of the air filtering system and the air routing means, the air circulating means circulating air through the air filter in the rear aperture, through the air routing means, through the front aperture, and over the user'"'"'s face, to thereby filter air and circulate air over the user'"'"'s face.

2. The air filtration system to be worn on a user'"'"'s head according to claim 1, wherein the unitary helmet member is blow molded.

3. The air filtration system to be worn on a user'"'"'s head according to claim 1, further comprising a crown strap including:

(1) a left strap having a first end coupled to the left connecting point and a second end for extending up to and over the top middle portion of the user'"'"'s head; and

(2) a right strap having a first end coupled to the right connecting point and a second end for extending up to and over the top middle portion of the user'"'"'s head.

4. The air filtration system to be worn on a user'"'"'s head according to claim 3, the crown strap further including:

(3) an adjustable joining member for positioning at the top middle portion of the user'"'"'s head and adjustably connecting the second end of the left strap to the second end of the right strap near the top middle portion of the user'"'"'s head, the adjustable joining member adjustably changing a length of the crown strap between the left connecting point and the right connecting point according to a user'"'"'s manipulation of the adjustable joining member.

5. The air filtration system to be worn on a user'"'"'s head according to claim 4, wherein the adjustable joining member is accessible through the middle aperture to allow the user to adjust the crown strap without removing the air filtration system from the user'"'"'s head.

6. The air filtration system to be worn on a user'"'"'s head according to claim 1, wherein the filtering means located across the rear aperture comprises a bonnet, and

wherein any of a plurality of bonnets, each having different filtering characteristics, may be removable attached across the rear aperture.

7. The air filtration system to be worn on a user'"'"'s head according to claim 6, further comprising a face shield detachably connected to the unitary helmet member near the front aperture.

8. The air filtration system to be worn on a user'"'"'s head according to claim 1, further comprising a hood filter fitting over the unitary helmet member, the hood filter including a first permeable portion positioned over the rear aperture for filtering air passing through the rear aperture and a second permeable portion for positioning at the back of the user'"'"'s head to filter air passing behind the user'"'"'s head.

9. The air filtration system to be worn on a user'"'"'s head according to claim 8, wherein the air circulating means operates in a first mode to draw air through the hood filter, through the air filter, into the air routing means, out of the front aperture, down across the user'"'"'s face, toward the back of the user'"'"'s head, and out of the rear portion of the hood filter.

10. The air filtration system to be worn on a user'"'"'s head according to claim 9, wherein the air circulating means operates in a second mode to draw air in through of the rear portion of the hood filter, toward the user'"'"'s face, up across the user'"'"'s face, into the front aperture, through the air routing means, through the air filter, and out of the hood filter.

11. An air filtration system to be worn on a user'"'"'s head, comprising:

a hood filter having a front half and a rear half, the front half including a face shield and a generally non-permeable flexible material and the rear half including a permeable flexible material having an upper rear portion and an intermediate rear portion, the permeable flexible material acting as a filter;

a unitary helmet member for generally covering an upper portion of the user'"'"'s head and supporting the hood filter, the unitary helmet member including both a front aperture connecting an interior surface of the unitary helmet member to both an inside surface and an outside surface of the unitary helmet member, and a rear aperture connecting the outside surface of the unitary helmet member to the interior surface of the unitary helmet member;

an interior channel channelling air between the rear aperture and the front aperture, the interior channel defined by the interior surfaces connecting the front aperture and the rear aperture; and

a single, two-way fan located in the rear aperture of the unitary helmet member and having

a first mode of operation in which the fan rotates in a first direction to create a positive pressure for drawing air through an upper rear portion of the permeable flexible material of the hood filter, through the rear aperture, into the interior channel, out of the front aperture, down across the user'"'"'s face, and out of an intermediate rear portion of the permeable flexible material of the hood filter, and,

a second mode of operation in which the fan rotates in a second direction opposite to the first direction to create a negative pressure for drawing air into the intermediate rear portion of the permeable flexible material of the hood filter, up across the user'"'"'s face, into the front aperture, and out of the upper rear portion of the permeable flexible material of the hood filter.

12. The air filtration system to be worn on a user'"'"'s head, according to claim 11, further comprising a forehead strap including a left end connected at a left connecting point and a right end connected at a right connecting point, the left end and the right end together spanning from the left connecting point to the right connecting point to extend across a forehead of the user.

13. An air filtration system to be worn on a user'"'"'s head, the air filtration system being configurable in order to filter air from a user to avoid introducing contaminants into a sterile environment, the air filtration system comprising:

(a) a unitary helmet member for generally covering an upper portion of the user'"'"'s head, the unitary helmet member including

(1) a front aperture connecting an interior surface of the unitary helmet member to both an inside surface and an outside surface of the unitary helmet member,

(2) a rear aperture connecting the outside surface of the unitary helmet member to the interior surface of the unitary helmet member, and

(3) a middle aperture located intermediate the front aperture and the rear aperture;

(b) a hood filter covering the unitary helmet member, the hood filter having an upper rear portion spanning over the rear aperture and also having an intermediate rear portion generally below the upper rear portion, both the upper rear and intermediate rear portions comprising permeable flexible material for filtering air passing therethrough;

(c) a bonnet comprising permeable flexible material for filtering air passing therethrough, the bonnet being removably attached over the rear aperture to provide a secondary filtering function in addition to a filtering function performed by the upper rear portion of the hood filter;

(d) an interior channel channelling air between the rear aperture and the front aperture and sealed from the middle aperture, the interior channel defined by interior surfaces connecting the front aperture and the rear aperture; and

(e) air circulating means drawing air through the intermediate rear portion of the hood filter, up over the user'"'"'s face, into the front aperture, through the interior channel, through the rear aperture, through the bonnet, and through the upper rear portion of the hood portion.

14. The air filtration system to be worn on a user'"'"'s head according to claim 13, further comprising a crown strap including

(a) a left strap having a first end connected to the helmet member at a left connection point for positioning near a left side of the user'"'"'s head and a second end for passing up to and over a top portion of the user'"'"'s head,

(b) a right strap having a first end connected to the helmet member at a right connection point for positioning near a right side of the user'"'"'s head and a second end for passing up to and over a top portion of the user'"'"'s head, and

(c) an adjustable joining member for positioning at the top middle portion of the user'"'"'s head to adjustably connect the left strap to the right strap near the top middle portion of the user'"'"'s head, the adjustable joining member adjustably changing a length of the crown strap according to a user'"'"'s manipulation of the adjustable joining member.

15. An air filtration system to be worn on a user'"'"'s head, comprising:

a unitary helmet member for generally covering an upper portion of the user'"'"'s head, the unitary helmet member including both a front aperture connecting an interior of the unitary helmet member to both an inside surface and an outside surface of the unitary helmet member, and a rear aperture connecting the outside surface of the unitary helmet member to the interior surface of the unitary helmet member;

an interior channel channeling air between the rear aperture and the front aperture, the interior channel defined by interior surfaces connecting the front aperture and the rear aperture;

air circulating means for drawing air through the rear aperture, through the interior channel, through the front aperture, and over the user'"'"'s face;

a detachable member covering the rear aperture and housing the air circulating means, a perimeter of the detachable member fitting over a perimeter of the rear aperture;

a groove located on the helmet between the perimeter of the detachable member and the perimeter of the rear aperture; and

air filtering means fitting around the groove and covering the detachable member.

16. An air filtration system to be worn on a user'"'"'s head, comprising:

a unitary helmet member for generally covering an upper portion of the user'"'"'s head, the unitary helmet member including both a front aperture connecting an interior surface of the unitary helmet member to both an inside surface and an outside surface of the unitary helmet member, and a rear aperture connecting the outside surface of the unitary helmet member to the interior surface of the unitary helmet member;

a hood filter covering the unitary helmet member, the hood filter having an upper rear portion spanning over the rear aperture and also having an intermediate rear portion generally below the upper rear portion, both the upper rear and intermediate rear portions comprising permeable flexible material for filtering air passing therethrough;

an interior channel channelling air between the rear aperture and the front aperture, the interior channel defined by interior surfaces connecting the front aperture and the rear aperture;

air circulating means for drawing air through the upper rear portion of the hood filter, through the rear aperture, through the interior channel, through the front aperture, over the user'"'"'s face, and through the intermediate rear portion of the hood filter; and

a middle aperture located near a top portion of the unitary helmet member, the middle aperture operating as a vent hole for warm air to pass up and away from the upper portion of the user'"'"'s head.

17. An air filtration system to be worn on a user'"'"'s head, comprising:

(a) a hood filter having a front half and a rear half, the front half including a face shield and a generally non-permeable flexible material and the rear half including a permeable flexible material having an upper rear portion and an intermediate rear portion and acting as a filter;

(b) a unitary helmet member for generally covering an upper portion of the user'"'"'s head and supporting the hood filter, the unitary helmet member including

(1) a front aperture connecting an interior surface of the unitary helmet member to both an inside surface and an outside surface of the unitary helmet member,

(2) a rear aperture connecting the outside surface of the unitary helmet member to the interior surface of the unitary helmet member,

(3) an interior channel channeling air between the rear aperture and the front aperture, the interior channel defined by the interior surfaces connecting the front aperture and the rear aperture, and

(4) a middle aperture located intermediate the front aperture and the rear aperture and sealed from the interior channel; and

(c) a fan located in the rear aperture of the unitary helmet member, the fan rotating in a direction to create a positive pressure and to draw air through the upper rear portion of the permeable flexible material of the hood filter, through the rear aperture, into the interior channel, out of the front aperture, down across the user'"'"'s face, and out of the intermediate rear portion of the permeable flexible material of the hood filter.

18. The air filtration system to be worn on a user'"'"'s head according to claim 17, further comprising a crown strap, the crown strap including:

(1) a left strap having a first end coupled to a left connecting point and a second end for extending up to and over the top middle portion of the user'"'"'s head;

(2) a right strap having a first end coupled to a right connecting point and a second end for extending up to and over the top middle portion of the user'"'"'s head; and

(3) an adjustable joining member for positioning at the top middle portion of the user'"'"'s head to adjustably connect the second end of the left strap to the second end of the right strap near the top middle portion of the user'"'"'s head, the adjustable joining member adjustably changing a length of the crown strap between the left connecting point and the right connecting point according to a user'"'"'s manipulation of the adjustable joining member.

19. An air filtration system to be worn on a user'"'"'s head, comprising:

(a) a unitary helmet member for generally covering an upper portion of the user'"'"'s head, the unitary helmet including

(1) a first aperture for positioning at a first portion of the user'"'"'s head,

(2) a second aperture for positioning at a second portion of the user'"'"'s head,

(3) air routing means, defined by interior surfaces connecting the first aperture and the second aperture, for routing air between the first aperture and the second aperture, and

(4) a third aperture, located between the first aperture and the second aperture, and sealed from the interior surfaces;

(b) an air filter located across the first aperture; and

(c) air circulating means, positioned in the first aperture of the unitary helmet member, for circulating air between an outside of the air filtering system and the air routing means and for moving air through the air filter in the first aperture, through the air routing means, around the third aperture, through the second aperture, and over the user'"'"'s face, to thereby filter air and circulate air over the user'"'"'s face.

20. The air filtration system to be worn on a user'"'"'s head according to claim 19, wherein the first aperture is located at a top rear portion of the helmet for positioning at a top rear portion of the user'"'"'s head, and the second aperture is located at a front portion of the helmet for positioning at a front portion of the user'"'"'s head.