Surfactant enhanced dyeing

• US 5,593,459 A
• Filed: 10/24/1994
• Issued: 01/14/1997
• Est. Priority Date: 10/24/1994
• Status: Expired due to Fees

• Current Assignee: Rodger L. Gamblin
• Original Assignee: Rodger L. Gamblin
• Inventors: Gamblin, Rodger L.
• Primary Examiner(s): EINSMANN, MARGARET V
• Application Number:
  US08/327,631
• Time in Patent Office: 813 Days
• Field of Search: 8/539, 8/907-912, 8/654, 8/576, 8/587, 8/589, 8/594, 8/917, 8/921, 8/922, 106/20 D, 106/22 R
• US Class Current: 8/539
• CPC Class Codes: C09B 67/0076 Preparations of cationic or basic dyes in liquid form
• CPC Class Codes: C09B 67/0084 Dispersions of dyes
• CPC Class Codes: C09D 11/03 characterised by features other than the chemical nature of the binder
• CPC Class Codes: D06P 1/16 using dispersed, e.g. acetate, dyestuffs
• CPC Class Codes: D06P 1/41 using basic dyes
• CPC Class Codes: D06P 1/622 Sulfonic acids or their salts
• CPC Class Codes: D06P 1/623 Aliphatic, aralophatic or cycloaliphatic
• CPC Class Codes: D06P 1/625 Aromatic
• CPC Class Codes: D06P 1/627 Sulfates
• CPC Class Codes: D06P 1/653 Nitrogen-free carboxylic acids or their salts sulfocarboxylic acids D06P1/626
• CPC Class Codes: D06P 1/90 using dyes dissolved in organic solvents or aqueous emulsions thereof D06P1/94 takes precedence
• CPC Class Codes: D06P 5/22 Effecting variation of dye affinity on textile material by chemical means that react with the fibre documents concerning material modified in the mass by compounding with modifying agents affecting the dye affinity after spinning, are not classified here: see the relevant groups C08, D01F, D06P3/00; grafting of monomers on textile materials C08F, D06M11/00

Abstract

Cationic dyes and protonated disperse and solvent dyes are solubilized by an excess (over molar equivalence) of an anionic surfactant to form dye baths and inks for paper. These materials are suitable for the dyeing and printing of cationic dye receptive materials inclusive of silk, wool, nylon, triacetate, vinyl, and cationic dye receptive acrylic, polyester, and polyolefins with water-fast cationic and disperse or solvent dyes. Baths of the solubilized solvent and disperse dyes may be partially neutralized and are suitable for dyeing polyester and other hydrophobic fibers thus eliminating the need for forming dispersions with disperse dyes.

Claims

1. A dye bath for textile fibers selected from the group consisting of nylon, silk, wool, human hair, fur, alpaca or other animal fibers;

fibers of polyester, polyamide, or polyolefins that have been polymerized with some portion of monomers that contain sulfonic acid groups to render them receptive to cationic dyes;

triacetate and acetate fibers;

vinyl fibers, and cellulose fibers treated so as to make them receptive to cationic dyes comprising between 10^-4 and 15 percent of one or more (cationic) dyes selected from the list of basic, disperse and solvent dyes in The Color Index, Third Editionand its supplements, a sufficiency of an anionic surfactant for solubilizing and protonating said dye or dyes, and water maintained at a pH such that said dye is in protonated form.

2. A dye bath according to claim 1 wherein said dye is selected from the group consisting of Disperse Yellow 3, 5, 7, 23, 42, 54, 64, 82, 163, or 211;

Disperse Orange 1, 3, 25, 29, 30, 37, or 44;

Disperse Red 1, 4, 5, 11, 13, 15, 17, 50, 54, 60, 65, 73, 82, 86, 91, 92, 135, 167, 176;

1, 177or 179;

Disperse Violet 1, 26, 28or 33;

Disperse Blue 3, 7, 35, 56, 60, 73, 79, 87, 102, 106, or 291;

Disperse Black 9;

Solvent Yellow 2, 3, 13, 14, 33, or 56;

Solvent Orange 2, 7, 20, or 60;

Solvent Red 1, 52, or 111;

Solvent Violet 14;

Solvent Blue 23, 35or 36; and

Solvent Blacks 5 or 7;

Basic Yellow 2, 11, 13, 21, 28, 29, 37, 40or 51;

Basic Orange 1, 2, 3, 4, 10, 14or 16;

Basic Blue 1, 3, 7, 9, 26, 41, or 54 or mixtures thereof.

3. A dye bath according to claim 1 wherein said surfactant is a salt of a long chain fatty acid, an alkylbrnezne sulfonate, an alpha olefin sulfonate, an ethoxylated alcohol sulfonate, a lignin sulfonate, a condensation polymer of naphthalene sulfonic acid and formaldehyde, an alkyl naphthalene sulfonate, a dialkyl sulfosuccinate, a glycerol sulfate of a long chain fatty acid or mixtures thereof.

4. A method of dyeing textile fibers selected from the group consisting of nylon, silk, wool, human hair, fur, alpaca or other animal fibers;

fibers of polyester, polyamide, or polyolefins that have been polymerized with some portion of monomers that contain sulfonic acid groups to render them receptive to cationic dyes;

triacetate and acetate fibers;

vinyl fibers, and cellulose fibers treated so as to make them receptive to cationic dyes comprising dyeing in a dyebath comprising between 10⁴ and 15 percent of a dye, selected from the list of basic , disperse, or solvent dyes in The Color Index, an Third Edition, and its supplements, a sufficiency of an anionic surfactant for solubilizing and protonating said dye or dyes, and water maintained at a pH such that said dye is in protonated form.

5. A method according to claim 4 wherein said dye is selected form the group consisting of Disperse Yellow 3, 5, 7, 23, 42, 54, 64, 82, 163, or 211;

Disperse Orange 1, 3, 25, 29, 30, 37, or 44;

Disperse Red 1, 4, 5, 11, 13, 15, 17, 50, 54, 60, 65, 73, 82, 86, 91, 92, 135, 167, 176;

1, 177or 179;

Disperse Violet 1, 26, 28, or 33;

Disperse Blue 3, 7, 35, 56, 60, 73, 79, 87, 102, 106, or 291;

Disperse Black 9;

Solvent Yellow 2, 3, 13, 14, 33, or 56;

Solvent Orange 2, 7, 20, or 60;

Solvent Red 1, 52, or 111;

Solvent Violet 14;

Solvent Blue 23, 35, or 36; and

Solvent Blacks 5 or 7;

Basic Yellow 2, 11 13, 21, 28, 29, 37, 40, or 51;

Basic Orange 1, 2 or 21;

Basic Red 1, 12, 14, 15, 16, 18, 46, or 49;

Basic Violet 1, 2, 3, 4, 10, 14, or 16;

Basic Blue 1, 3, 7, 9, 26, 41, or 54 or mixtures thereof.

6. A method according to claim 4 wherein said surfactant is a salt of a long chain fatty acid, an alkylbenzene sulfonate, an alpha olefin sulfonate, an ethoxylated alcohol sulfonate, a lignin sulfonate, a condensation polymer of naphthalene sulfonic acid and formaldehyde, an alkyl naphthalene sulfonate, a dialkyl sulfosuccinate, a glycerol sulfate of a long chain fatty acid or mixtures thereof.

7. Textile fibers selected from the group consisting of nylon, silk, wool, human hair, fur, alpaca or other animal fibers;

fibers of polyester, polyamide, or polyolefins that have been polymerized with some portion of monomers that contain sulfonic acid groups to render them receptive to cationic dyes;

triacetate and acetate fibers;

vinyl fibers, and cellulose fibers treated so as to make them receptive to cationic dyes dyed using a dye bath comprising between 10^-4 and 15 percent of a dye, selected from the list of basic, disperse, or solvent dyes in The Color Index, Third Edition, and its supplements, a sufficiency of an anionic surfactant for solubilizing and protonating said dye or dyes, and water maintained at a pH such that said dye is in protonated form.

8. Textile fibers, according to claim 7 wherein said dye is selected from the group consisting of Disperse Yellow 3, 5, 7, 23, 42, 54, 64, 82, 163, or 211;

Disperse Orange 1, 3, 25, 29, 30, 37, or 44;

Disperse Red 1, 4, 5, 11, 13, 15, 17, 50, 54, 60, 65, 73, 82, 86, 91, 92, 135, 153, 167, 176;

1, 177, or 179;

Disperse Violet 1, 26, 28, or 33;

Disperse Blue 3, 7, 35, 56, 60, 73, 79, 87, 102, 106, or 291;

Disperse Black 9;

Solvent Yellow 2, 3, 13, 14, 33, or 56;

Solvent Orange 2, 7, 20, or 60;

Solvent Red 1, 52, or 111;

Solvent Violet 14;

Solvent Blue 23, 35, or 36; and

Solvent Blacks 5 or 7;

Basic Yellow 2, 11 13, 21, 28, 29, 37, 40, or 51;

Basic Orange 1, 2 or 21;

Basic Red 1, 12, 14, 15, 16, 18, 46, or 49;

Basic Violet 1, 2, 3, 4, 10, 14, or 16;

Basic Blue 1, 3, 7, 9, 26, 41, or 54 or mixtures thereof.

9. Textile fibers according to claim 7 wherein said surfactant is a salt of a long chain fatty acid, an alkylbenzene sulfonate, an alpha olefin sulfonate, an ethoxylated alcohol sulfonate, a lignin sulfonate, a condensation polymer of naphthalene sulfonic acid and formaldehyde, an alkyl naphthalene sulfonate, a dialkyl sulfosuccinate, a glycerol sulfate of a long chain fatty acid or mixtures thereof.

10. An ink for dyeing paper products comprising between 10^-4 and 15 percent of a dye, selected from the list of basic, disperse, or solvent dyes in The Color Index, Third Edition, and its supplements, a sufficiency of an anionic surfactant for solubilizing and protonating said dye or dyes, and water maintained at a pH such that said dye is in protonated form.

11. An ink according to claim 10 wherein said dye is selected from the group consisting of Disperse Yellow 3, 5, 7, 23, 42, 54, 64, 82, 163, or 211;

Disperse Orange 1, 3, 25, 29, 30, 37, or 44;

Disperse Red 1, 4, 5, 11, 13, 15, 17, 50, 54, 60, 65, 73, 82, 86, 91, 92, 135, 153, 167, 176;

1, 177, or 179;

Disperse Violet 1, 26, 28, or 33;

Disperse Blue 3, 7, 35, 56, 60, 73, 79, 87, 102, 106, or 291;

Disperse Black 9;

Solvent Yellow 2, 3, 13, 14, 33, or 56;

Solvent Orange 2, 7, 20, or 60;

Solvent Red 1, 52, or 111;

Solvent Violet 14;

Solvent Blue 23, 35, or 36; and

Solvent Blacks 5 or 7;

Basic Yellow 2, 11 13, 21, 28, 29, 37, 40, or 51;

Basic Orange 1, 2 or 21;

Basic Red 1, 12, 14, 15, 16, 18, 46, or 49;

Basic Violet 1, 2, 3, 4, 10, 14, or 16;

Basic Blue 1, 3, 7, 9, 26, 41 or 54 or mixtures thereof.

12. An ink, according to claim 10, wherein said surfactant is a salt of a long chain fatty acid, an alkylbenzene sulfonate, an alpha olefin sulfonate, an ethoxylated alcohol sulfonate, a lignin sulfonate, a condensation polymer of naphthalene sulfonic acid and formaldehyde, an alkyl naphthalene sulfonate, a dialkyl sulfosuccinate, a glycerol sulfate of a long chain fatty acid or mixtures thereof.