Tank-contents level measuring assembly

• US 5,594,449 A
• Filed: 06/20/1995
• Issued: 01/14/1997
• Est. Priority Date: 10/26/1993
• Status: Expired due to Term

• Current Assignee: Endress+Hauser GmbH+Co (ENDRESS)
• Original Assignee: Endress+Hauser GmbH+Co (ENDRESS)
• Inventors: Otto, Johanngeorg
• Primary Examiner(s): Eldred, J. Woodrow
• Application Number:
  US08/464,614
• Time in Patent Office: 574 Days
• Field of Search: 342/124, 340/612, 73/290 R
• US Class Current: 342/124
• CPC Class Codes: G01F 23/284 Electromagnetic waves

Abstract

To measure the level of contents in metallic tanks by means of short electromagnetic waves, it is proposed to mount the complete level measuring assembly, including the horn antenna, outside the tank. The transmitted waves are projected through an opening in the tank wall toward the surface of the medium whose level is to be measured. The opening is closed with a glass or ceramic plate. To distinguish the useful signal within the unwanted echos caused by multiple reflections of the electromagnetic waves at the glass or ceramic plate, a damping layer of a conventional damping material is interposed between the microwave coupling element and the surface of the glass or ceramic plate. To achieve an optimum signal-to-noise ratio, the damping coefficient is fixable and the distance between the level measuring assembly and the surface of the glass or ceramic plate is adjustable in the axial direction of the opening.

Claims

1. A tank-contents level measuring assembly comprising a horn antenna which transmits short electromagnetic waves through an opening in the tank toward the surface of contents of the tank, which electromagnetic waves are reflected at the surface and received by the same horn antenna, characterized by the following features:

a) The level measuring assembly, including the horn antenna (1), is disposed outside an interior (3) of the tank at a tank wall (2) substantially along an axis of symmetry of the opening (4);

b) the opening (4) is closed with a plate (5);

c) a damping layer (9) is interposed between a microwave coupling element (18) of the level measuring assembly and a surface of the plate (5); and

d) the damping layer (9) occupies such a position between the microwave coupling element (18) and the plate (5) that each radiated or reflected electromagnetic wave passing through the damping layer is attenuated.

2. The measuring assembly as claimed in claim 1, wherein the damping layer (9) is formed by a piece of a commercially available damping mat.

3. The assembly as claimed in claim 2, wherein the damping layer (9) is made of ECCOSORB AN as is available from GRACE N.V., Belgium.

4. The assembly as claimed in claim 1, wherein the interior (3) of the tank containing the medium whose level is to be measured is sealed from the environment by the plate (5).

5. The assembly as claimed in claim 4, wherein the plate (5) is enclosed by fixing means (6).

6. The assembly as claimed in claim 5, wherein the fixing means (6) provide a pressure- and explosion-proof connection between the plate (5) and the tank wall (2).

7. The assembly as claimed in claim 4, wherein the plate (5) is made of a material having a low dielectric loss factor for the transmission of electromagnetic waves and a low dielectric constant.

8. The assembly as claimed in claim 7, wherein the plate (5) is made of borosilicate glass.

9. The assembly as claimed in claim 1, wherein a bottom edge of the horn antenna (1) is spaced apart from the surface of the plate (5) by a selected spatial distance so that that signal-to-noise ratio and the signal strength of the electromagnetic waves are adjustable.

10. The assembly as claimed in claim 9, further comprising means (15, 16, 17) for changing and fixing the spatial distance between the bottom edge of the horn antenna (1) and the surface of the plate (5).

11. The assembly as claimed in claim 1, wherein by appropriate choice of the damping coefficient, the signal-to-noise ratio and the absolute level of the useful signal are settable.

12. The assembly as claimed in claim 1, wherein the plate (5) is made from a glass material.

13. The assembly as claimed in claim 1, wherein the plate (5) is made from a ceramic material.