Imaging device with stock supervision means

• US 5,594,529 A
• Filed: 11/27/1995
• Issued: 01/14/1997
• Est. Priority Date: 11/30/1994
• Status: Expired due to Term

• Current Assignee: Mita Industrial Co., Ltd. (Kyocera Corporation)
• Original Assignee: Exedy Corporation
• Inventors: Hashimoto, Yasuhiro, Yamashita, Yuji, Aizawa, Fumio, Nagira, Jiro
• Primary Examiner(s): Grimley, Arthur T.
• Assistant Examiner(s): Chen, Sophia S.
• Application Number:
  US08/563,249
• Time in Patent Office: 414 Days
• Field of Search: 355/200-208
• US Class Current: 399/8
• CPC Class Codes: G03G 15/5079 for maintenance
• CPC Class Codes: G03G 15/553 Monitoring or warning means for exhaustion or lifetime end of consumables, e.g. indication of insufficient copy sheet quantity for a job
• CPC Class Codes: G03G 15/556 for toner consumption, e.g. pixel counting, toner coverage detection or toner density measurement

Abstract

An imaging device supervision system stores data indicating, for instance, the number of sheets of paper supplied from each paper supply cassette in a copying machine, and/or the number of times the toner has been replenished, and the amount of toner cartridges in stock are stored in a copying machine supervision data base which is constructed, stored and maintained in a storage device, such as a hard drive. The supervision system updates the stock amounts for each size of paper based on the data indicating the number of sheets of paper supplied, and formulates a consumable item delivery plan according to delivery conditions set in a delivery schedule setting screen 91, to reduce the downtime due to stocks of consumable items being exhausted in an imaging device. Further, the amount of toner cartridges in stock are updated by means of the number of times the toner has been replenished, and the stock data are displayed on a status information screen 66.

Claims

1. An imaging device supervision system comprising:

an imaging device having associated therewith a supply of consumable items;

a stock supervision device electronically connected to said imaging device, said stock supervision device being configured to electronically store stock data relating to said supply of consumable items and said stock supervision device configured to update said stock data based on use data transmitted from said imaging device to said stock supervision device; and

a stock estimating device connected to said stock supervision device, said stock estimating device configured to estimate a time interval in which said supply of consumable items of said imaging device becomes exhausted in response to communications with said stock supervision device;

wherein said stock estimating device calculates average use data based upon said use data, calculates an estimated amount of consumable items used between a current date and an expected delivery date based upon said average use data, calculates a required minimum amount of stock based on a time lag between said expected delivery date and an actual delivery date, and calculates an appropriate amount of stock based on said minimum amount of stock and said estimated amount of consumable items used.

2. The imaging device supervision system as in claim 1 wherein said stock supervision device is connected to at least one sensor within said imaging device which monitors paper usage within said imaging device.

3. The imaging device supervision system as in claim 1, wherein said imaging device is a photocopying machine and said stock supervision device is connected to at least one sensor within said photocopying machine which monitors for a toner empty condition.

4. The imaging device supervision system as in claim 1 wherein said imaging device is a photocopying machine and said stock supervision device is connected to a controller within said imaging device.

5. The imaging device supervision system as in claim 1, wherein said-stock estimating device is a host computer having electronic communication means connectable with a plurality of said supervision devices.

6. The imaging device supervision system as in claim 5 wherein said stock supervision device communicates at predetermined time intervals with said host computer.

7. The imaging device supervision system as in claim 5, wherein said stock supervision device transmits to said host computer a paper supply count for each size of paper in said imaging device.

8. The imaging device supervision system as in claim 5, wherein said stock supervision device initiates communications with said host computer in response to a predetermined variation in said use data.

9. The imaging device supervision system as in claim 8, wherein said stock supervision device communicates with said host computer in response to a toner-empty signal from said imaging device.

10. The imaging device supervision system as in claim 5, wherein said host computer is configured to calculate a delivery stock order of consumable items to add to said supply of consumable items in response to data transmitted from said stock supervision device to said host computer.

11. An imaging device supervision system comprising:

an imaging device;

a supervision device in electronic communication with said imaging device, said supervision device being configured to electronically store stock data and use data, said supervision device updating said stock data in response to said use data being transmitted from said imaging device; and

a host computer in electronic communication with said supervision device, wherein said supervision device being configured to compare said use data with said stock data and communicate with said host computer in response to the comparison between said use data and said stock data and transmit said use data to said host computer;

wherein said host computer calculates average use data based upon said use data, calculates an estimated amount of consumable items used between a current date and an expected delivery date based upon said average use data, calculates a required minimum amount of stock based on a time lag between said expected delivery date and an actual delivery date, and calculates an appropriate amount of stock based on said minimum amount of stock and said estimated amount of consumable items used.

12. The imaging device supervision system as in claim 11, wherein said stock data includes a threshold value corresponding to said minimum amount of stock calculated based on previous use data.

13. The imaging device supervision system as in claim 11, wherein said host computer includes a display means which displays said stock data.

14. A method for monitoring supplies of consumable items used by an imaging device comprising the steps of:

providing an imaging device with means for sensing paper usage and toner usage and a supply of paper proximate the imaging device;

transmitting use data indicating paper usage to a supervision device from the imaging device;

transmitting use data from the supervision device to a host computer, the host computer maintaining a database having information about the supply of paper proximate the imaging device;

calculating average use data based upon said use data;

calculating an estimated amount of consumable items used between a current date and an expected delivery date based upon said average use data;

calculating a required minimum amount of stock based on a time lag between said expected delivery date and an actual delivery date; and

calculating an appropriate amount of stock based on said minimum amount of stock and said estimated amount of consumable items used.

15. A method as set forth in claims 14 further comprising the step of displaying data generated by said host computer on a display monitor.

16. A method for monitoring supplies of consumable items used by an imaging device comprising the steps of:

providing an imaging device with means for sensing paper usage and toner usage and a supply of paper and toner proximate the imaging device;

transmitting use data indicating paper usage and toner usage to a supervision device from the imaging device;

transmitting use data from the supervision device to a host computer, the host computer maintaining a database having information about the supply of paper and toner proximate the imaging device;

calculating average use data based upon said use data;

calculating an estimated amount of consumable items used between a current date and an expected delivery date based upon said average use data;

calculating a required minimum amount of stock based on a time lag between said expected delivery date and an actual delivery date; and

calculating an appropriate amount of stock based on said minimum amount of stock and said estimated amount of consumable items used.

17. A method as set forth in claim 16 further comprising the step of displaying data generated by said host computer on a display monitor.

18. An imaging device supervision system comprising:

an imaging device having associated therewith a supply of consumable items;

a stock supervision device electronically connected to said imaging device, said stock supervision device being configured to electronically store stock data relating to said supply of consumable items, and to update said stock data based on use data transmitted from said imaging device to said stock supervision device; and

a host computer connected to said stock supervision device, said host computer configured to estimate a time interval in which said supply of consumable items of said imaging device becomes exhausted in response to communications with said stock supervision device, and having electronic communication means connectable with said stock supervision device;

wherein said stock supervision device initiates communications with said host computer in response to a predetermined variation in said use data or a toner-empty signal from said imaging device; and

said host computer calculates average use data based upon said use data, calculates an estimated amount of consumable items used between a current date and an expected delivery date based upon said average use data, calculates a required minimum amount of stock based on a time lag between said expected delivery date and an actual delivery date, and calculates an appropriate amount of stock based on said minimum amount of stock and said estimated amount of consumable items used.

19. The imaging device supervision system as in claim 18 wherein said stock supervision device is connected to at least one sensor within said imaging device which monitors paper usage within said imaging device.

20. The imaging device supervision system as in claim 18, wherein said imaging device is a photocopying machine and said stock supervision device is connected to at least one sensor within said photocopying machine which monitors for a toner empty condition.

21. The imaging device supervision system as in claim 18 wherein said imaging device is a photocopying machine and said stock supervision device is connected to a controller within said imaging device.

22. The imaging device supervision system as in claim 18, wherein said host computer calculates average use data for said imaging device, based on said use data, and estimates the time at which stocks of said consumable items will be exhausted, based on said stock data and said average use data.

23. The imaging device supervision system as in claim 18 wherein said stock supervision device communicates at predetermined time intervals with said host computer.

24. The imaging device supervision system as in claim 18, wherein said stock supervision device transmits to said host computer a paper supply count for each size of paper in said imaging device.

25. The imaging device supervision system as in claim 18, wherein said host computer is configured to calculate a delivery stock order of consumable items to add to said supply of consumable items in response to data transmitted from said stock supervision device to said host computer.