Surge arrester having controlled multiple current paths

• US 5,594,613 A
• Filed: 01/20/1995
• Issued: 01/14/1997
• Est. Priority Date: 10/09/1992
• Status: Expired due to Fees

• Current Assignee: Cooper Industries, Inc. (Eaton Corporation PLC.)
• Original Assignee: Cooper Industries, Inc. (Eaton Corporation PLC.)
• Inventors: Kester, Jeffrey J., Hartman, Thomas C., Woodworth, Jonathan J.
• Primary Examiner(s): Gaffin, Jeffrey A.
• Assistant Examiner(s): Medley, Sally C.
• Application Number:
  US08/376,077
• Time in Patent Office: 725 Days
• Field of Search: 361/117-120, 361/127, 361/126, 361/128, 361/129, 361/130, 338/21
• US Class Current: 361/127
• CPC Class Codes: H01C 7/12 Overvoltage protection resistors series resistors structurally associated with spark gaps H01T1/16
• CPC Class Codes: H01C 8/04 Overvoltage protection resistors; Arresters
• CPC Class Codes: H01T 1/16 Series resistor structurally associated with spark gap

Abstract

An improved surge arrester includes metal oxide varistors in series with spark gap assemblies arranged such that the MOV elements conduct the low magnitude, steady-state current through the arrester along a path that is separate and distinct from the path through which impulse current is conducted during an overvoltage.

Claims

1. A surge arrester comprising:

a nonlinear resistive element having a first face and a second face that is spaced apart from said first face by the thickness of said element, wherein each of said faces includes a central portion surrounded by an outer portion, said resistive element having a longitudinal axis intersecting said first and second faces;

a first electrode adjacent to said first face;

a second electrode adjacent to said second face;

means for directing steady-state currents between said first electrode and said second electrode along a steady-state current path through said element that is formed at an angle relative to said axis;

means for directing surge currents between said first electrode and said second electrode through a solid portion of said element along a surge current path that is formed substantially parallel to said axis.

2. The apparatus of claim 1 wherein said means for directing surge currents comprises:

a first spark gap formed between said first electrode and said central portion of said first face; and

a second spark gap formed between said second electrode and said outer portion of said second face.

3. The apparatus of claim 1 wherein said steady-state current path comprises a path from a location on said outer portion of said first face to a location on said outer portion of said second face.

4. The apparatus of claim 1 wherein said steady-state current path comprises a path from a location on said outer portion of said first face to a location on said central portion of said second face.

5. The apparatus of claim 1 wherein said means for directing steady-state currents comprises a groove formed in at least one of said faces.

6. The apparatus of claim 1 wherein said means for directing steady-state currents comprises:

a first annular contact surface disposed on said outer portion of said first face;

a first central contact surface disposed on said central portion of said first face a first predetermined distance from said first annular contact surface;

a second annular contact surface disposed on said outer portion of said second face; and

a second central contact surface disposed on said central portion of said second face a second predetermined distance from said second annular contact surface;

and wherein said first electrode is electrically connected to said first annular contact surface and said second electrode is electrically connected to said second central contact surface.

7. The apparatus of claim 1 wherein said means for directing surge currents comprises:

a first spark gap formed between said first electrode and said central portion of said first face; and

a second spark gap formed between said second electrode and said central portion of said second face.

8. A surge arrester comprising:

a resistive element having a first face and a second face that is spaced apart from said first face by the thickness of said element, said resistive element having a steady-state current path between said first and second faces for conducting steady-state currents through said element and an impulse current path between said first and second faces separately defined from said steady-state current path for conducting surge currents through said element;

means for directing surge currents through a solid portion of said resistive element along said impulse current path; and

means for directing steady-state currents through said resistive element along said steady-state current path;

wherein said resistive element comprises a nonlinear varistor of substantially uniform microstructure and wherein said steady-state current path is longer than said impulse current path.

9. A surge arrester comprising:

a nonlinear, voltage dependent resistive element having a longitudinal axis and a first surface and a second surface that is spaced apart from said first surface by the thickness of said resistive element, each of said surfaces having a central region and a peripheral region surrounding said central region;

an impulse current path between said central region of said first surface and said central region of said second surface for conducting surge current through the arrester, said impulse current path being substantially parallel to said longitudinal axis; and

a steady-state current path in said resistive element between said first and second surfaces for conducting steady-state current through the arrester, said steady-state current path in said resistive element being directed at an angle relative to said impulse current path.

10. The apparatus of claim 9 wherein said steady-state current path is formed between said peripheral region of said first surface and said central region of said second surface.

11. The apparatus of claim 9 wherein said steady-state current path is formed between a first point on said peripheral region of said first surface and a second point diagonally opposite said first point on said peripheral region of said second surface.

12. The apparatus of claim 9 wherein at least one of said surfaces includes:

a first contact surface on said peripheral region; and

a second contact surface on said central region wherein said second contact surface is spaced apart from said first contact surface.

13. The apparatus of claim 12 wherein said first contact surface comprises an annular contact and said second contact surface comprises a circular contact located within said annular contact.

14. The apparatus of claim 12 wherein said first contact surface comprises an annular contact and said second contact surface comprises a plurality of spaced apart rings concentrically located within said annular contact.

15. The apparatus of claim 14 further comprising a plurality of annular grooves formed in said surface between said concentric rings.

16. The apparatus of claim 12 further comprising an annular groove formed in said surface between said central region and said peripheral region.

17. The apparatus of claim 9 wherein at least one of said surfaces includes an array of spot contacts.

18. The apparatus of claim 9 further comprising:

a first peripheral contact on said peripheral region of said first surface; and

a second peripheral contact on said peripheral region of said second surface and diagonally opposite said first peripheral contact, said steady-state current path being formed between said first and second peripheral contacts.

19. The apparatus of claim 18 further comprising a central contact surface formed on said central region of at least one of said surfaces, said central contact surface being spaced apart from said peripheral contact.

20. The apparatus of claim 18 further comprising a groove formed between said peripheral contact and said central region.

21. A surge arrester comprising:

a resistive element having a central axis and a first face and a second face that is axially spaced apart from said first face by the thickness of said resistive element, each of said faces having a central region and a peripheral region surrounding said central region;

a first electrode in electrical contact with said peripheral region of said first face, said first electrode having a central portion that is axially spaced apart from said central region of said first face to form a first spark gap between said first electrode and said central region of said first face; and

a second electrode in electrical contact with said central region of said second face, said second electrode having a peripheral portion axially spaced apart from said peripheral region of said second face to form a second spark gap between said second electrode and said peripheral region of said second face, said first electrode including a rim electrically engaging said peripheral region of said first face and a raised central portion electrically connected to said rim, said first spark gap being formed between said raised central portion and said first face.

22. A surge arrester comprising:

a plurality of nonlinear varistors stacked in columnar relationship and forming a varistor stack, said varistors including an upper and lower face and a central region and a peripheral region surrounding said central region on said faces;

a plurality of series spark gaps in said varistor stack, said gaps being disposed between said central regions of adjacent varistors in said stack;

means for electrically connecting in series said peripheral regions of said varistors, and

means for directing steady-state currents through said varistor stack through said peripheral regions of said varistors and not through said central regions of said varistors;

said varistor comprising a base portion and a crown portion formed on said peripheral region of said base, said connecting means comprising said crown;

said crown being formed from a material having different electrical characteristics than the material used to form said base.

23. The apparatus of claim 22 wherein said base and said crown are formed of a metal oxide and wherein said base has an exponent n approximately equal to 20 and said crown has an exponent n equal to approximately 10.

24. A surge arrester comprising:

a plurality of nonlinear varistors stacked in columnar relationship and forming a varistor stack, said varistors including an upper and lower face and a central region and a peripheral region surrounding said central region on said faces;

a plurality of series spark gaps in said varistor stack, said gaps being disposed between said central regions of adjacent varistors in said stack;

means for electrically connecting in series said peripheral regions of said varistors, and

means for directing steady-state currents through said varistor stack through said peripheral regions of said varistors and not through said central regions of said varistors;

said varistor comprising a base portion and a crown portion formed on said peripheral region of said base, said connecting means comprising said crown;

said connecting means further comprising a semiconductor material disposed on top of said crown.

25. A surge arrester comprising:

a plurality of nonlinear varistors stacked in columnar relationship and forming a varistor stack, said varistors including an upper and lower face and a central region and a peripheral region surrounding said central region on said faces;

a plurality of series spark gaps in said varistor stack, said gaps being disposed between said central regions of adjacent varistors in said stack;

means for electrically connecting in series said peripheral regions of said varistors, and

means for directing steady-state currents through said varistor stack through said peripheral regions of said varistors and not through said central regions of said varistors;

said varistor comprising a base portion and a crown portion formed on said peripheral region of said base, said connecting means comprising said crown;

an electrode disposed between said varistors, said electrode including a rim and an offset portion connected to said rim, said series gap being formed between said offset portion and said central region of said varistor;

wherein said connecting means further comprises a semiconductor material disposed between said crown and said rim of said electrical contact.

26. A surge arrester comprising:

a first and a second nonlinear resistive element, each of said resistive elements including a body comprising a core portion of nonlinear resistive material and an outer portion of nonlinear resistive material surrounding said core portion, wherein said core portions include a first face and a second face spaced apart from said first face by the thickness of said core portion;

a housing retaining said resistive elements in a columnar relationship such that said second face of said first resistive element is spaced apart a predetermined distance from said first face of said second resistive element;

means for directing surge currents through said bodies of said first and second resistive elements along a surge current path formed through said core portions of said first and second resistive elements, said surge current path not passing through said outer portions;

means for directing steady-state currents through said bodies of said first and second resistive elements along a steady-state current path formed through said outer portions of said first and second resistive elements, said steady-state current path not passing through said core portions; and

a conductive coating forming a contact surface on said first and second faces of said first and second resistive elements, said contact surfaces being substantially centrally positioned on said faces;

a surrounding region on each of said first and second faces that surrounds said contact surfaces and that is free from said conductive coating.

27. The surge arrester of claim 26 wherein said means for directing surge currents comprises a spark gap formed between said contact surface of said second face of said first resistive element and said first face of said second resistive element.

28. The surge arrester of claim 26 wherein said means for directing surge currents comprises:

an electrode disposed between said second face of said first resistive element and said first face of said second resistive element, said electrode being spaced apart from one of said faces; and

a spark gap formed between said electrode and said face that is spaced apart from said electrode.

29. The surge arrester of claim 26 wherein said means for directing steady state currents comprises a crown portion disposed on said outer portion of said body of each of said first and second resistive elements.

30. The surge arrester of claim 29 wherein said crown portions of said resistive elements include an upper surface that is disposed above said first face, said upper surface including a contact surface of conducting material.

31. The surge arrester of claim 30 wherein said crown portion is formed of a nonlinear resistive material having an exponent n that is less than that of the material forming said core portions.

32. The surge arrester of claim 31 wherein said crown portion has an exponent n of approximately 10 and said core portion has an exponent n of approximately 20.

33. The surge arrester of claim 29 wherein said crown portions of said resistive elements include an upper surface that is disposed above said first face and a semiconductor coating disposed on said upper surface.

34. The surge arrester of claim 29 further comprising:

an electrode disposed between said first and second resistive elements, said electrode having a central portion spaced apart from said first face of said second resistive element and forming a spark gap there between; and

wherein said spark gap is resistively graded by said crown portion of said second resistive element.

35. The surge arrester of claim 29 further comprising:

a conductive coating forming a contact surface on said crown portion; and

wherein said surrounding regions on said first faces of said resistive elements separate said contact surfaces on said first faces and said contact surfaces on said crown portion.

36. The surge arrester of claim 26 wherein said means for directing surge currents comprises a spark gap formed between said first and said second resistive elements;

and

wherein said second face of said first resistive element and said first face of said second resistive element define a pair of opposing surfaces; and

wherein one of said opposing surfaces includes an extension portion that extends toward the other of said opposing surfaces; and

wherein said spark gap is defined by the distance between said extension portion and said other opposing surface.

37. The surge arrester of claim 26, further comprising conductive spacers disposed between said outer portions of said first and second resistive elements.

38. The surge arrester of claim 26 further comprising a layer of semiconductive material disposed between said first and second resistive elements adjacent to said outer portions of said resistive elements.

39. The surge arrester of claim 26, further comprising:

a conductive coating forming an outer contact surface on said outer portion of said second resistive element on a surface of said second resistive element that lies between said first and second resistive elements, said outer contact surface being separated a predetermined distance from said contact surface on said first face of said second resistive element by said surrounding region.