Metal wall stud

• US 5,596,859 A
• Filed: 09/20/1994
• Issued: 01/28/1997
• Est. Priority Date: 09/20/1994
• Status: Expired due to Fees

• Current Assignee: Southeastern Metals Manufacturing Company Incorporated (Gibraltar Steel Corporation of New York)
• Original Assignee: Southeastern Metals Manufacturing Company Incorporated (Gibraltar Steel Corporation of New York)
• Inventors: Crumley, Harvel K., Horton, Jim W.
• Primary Examiner(s): Safavi, Michael
• Application Number:
  US08/308,989
• Time in Patent Office: 861 Days
• Field of Search: 52/732.1, 52/732.3, 52/733.2, 52/733.3, 52/737.6, 52/731.7, 52/731.8, 52/731.9, 52/720.1, 52/730.6, 52/731.1, 52/731.2 , 52/731.4, 52/731.5, 52/349, 52/481.1, 52/481.2, 52/483.1, 52/660, 52/317, 52/739.1, 428/598, 428/603, 29/897, 29/897.3, 29/897.33, 29/897.312
• US Class Current: 52/481.1
• CPC Class Codes: E04B 2/7453 with panels and support posts, extending from floor to ceiling
• CPC Class Codes: E04B 2/766 T-connections
• CPC Class Codes: E04B 2/789 of substantially U- or C- section
• CPC Class Codes: E04C 2003/0421 comprising one single unitary part
• CPC Class Codes: E04C 2003/0434 the open cross-section free of enclosed cavities
• CPC Class Codes: E04C 2003/0473 U- or C-shaped
• CPC Class Codes: E04C 3/07 at least partly of bent or otherwise deformed strip- or sheet-like material

Abstract

A metal wall stud in the shape of an elongated open channel having pre-punched nail or screw holes and pre-punched passageways for electrical or plumbing facilities. Integral tabs extending beyond the ends of stud walls are foldable to provide connections to wooden plates or metal wall stud purlins in the construction framing. Split tabs integral with the bottom wall of the channel provide lateral stabilization, greater uplift loads, and the capability of being load bearing. A pair of studs have nesting capability to provide telescopic adjustability for walls in a vaulted ceiling room.

Claims

1. A metal construction wall stud having an elongated channel beam having in transverse cross section a rectangular U-shape including a flat planar bottom wall, two parallel spaced planar side walls perpendicular to the bottom wall, a pair of short inwardly directed lips attached to each side wall and spaced from the bottom wall, the improvement comprising a pair of spaced tabs attached respectively to the side walls at each end thereof and extending beyond the end of the bottom wall and being hole-punched for the receipt of a fastening member therethrough, said spaced tabs being adapted to span respective side walls of each of a top and a sole plate of a wall, a pair of foldable tabs attached to the bottom wall at each end thereof and adapted to be bent perpendicular to the bottom wall and being hole-punched for the receipt of a fastening member therethrough for attachment to facing walls of a top and a sole plate.

2. The stud of claim 1 additionally including a plurality of spaced small punched holes along each said side wall for fastening members in a preselected pattern extending over the length of the beam.

3. The stud of claim 2 wherein said spaced small holes are arranged in spaced patterns of small holes, the spacing of patterns on each stud being identical as measured from an end of the bottom wall.

4. The stud of claim 1 wherein said spaced tabs extend a pre-determined distance to connect to each plate of a dual top plate construction.

5. The stud of claim 1 wherein the length of said tab at the end of each side wall is 1-3 times the transverse width of the side wall.

6. The stud of claim 1 wherein said pair of foldable tabs are formed from the bottom wall and extend generally the width of the bottom wall, said foldable tabs being adapted to be folded at right angles to the bottom wall and opposite each other along a common plane to lie on a plate to which said foldable tabs are to be connected.

7. A frame comprising four studs as defined in claim 1 joined together to form a rectangular frame for a window.

8. The stud of claim 1 wherein one of the side walls of said channel beam is slightly narrower than another of said side walls to provide nesting of another identical stud with said stud.

9. A box beam comprising two studs as defined in claim 8 nested together to form a box beam with one of said studs being in longitudinal telescopic sliding relationship with the other stud.

10. The stud of claim 8 wherein said tabs integral with said side walls are substantially equal in the transverse direction.

11. The stud of claim 8 wherein said another side wall is larger in the transverse direction than twice the thickness of the metal forming the said stud.

12. A metal construction wall integral stud having a channel with a U-shaped rectangular transverse cross section having a flat planar bottom wall with a pair of spaced longitudinal edges and a pair of transverse end edges perpendicular to the longitudinal edges;

two spaced and flat planar side walls each having two longitudinal edges;

two flat planar lips each having a longitudinal edge and a free longitudinal edge and two transverse end edges perpendicular to the longitudinal edges;

one longitudinal edge of each side wall being integrally attached respectively to the pair of longitudinal edges of the bottom wall;

the longitudinal edge of each lip being integrally attached respectively to the other longitudinal edge of each side wall, the transverse ends of the bottom wall, the side walls and the lips being aligned, the bottom wall and the lips being spaced about and being perpendicular to the side walls;

the improvement comprising tabs extending longitudinally outwardly from each said transverse end of said bottom wall and said side walls and being hole-punched at least twice for receiving fastening members therethrough for connection of each said tab adjacent one end of said stud respectively to spaced vertical side walls and a horizontal wall of a sole plate of a wall and each said tab adjacent another end of said stud respectively to spaced vertical side walls and a horizontal wall of a top plate of a wall.

13. The stud of claim 12 wherein said tab connected to each of the transverse ends of said bottom wall is longitudinally split for bending 90°

and disposing one portion thereof on each side of said bottom wall to provide lateral stability to said stud when connected to a plate of a wall.

14. The stud of claim 12 wherein said tabs connected to said side walls extend twice the length of said tabs connected to said bottom wall, said tabs connected to said side walls and locatable adjacent a sole plate of a wall being bent generally medially thereof to dispose a portion below a sole plate of a wall adapted to be connected thereat by fastening members.

15. The stud of claim 12 wherein one of said side walls has a transverse width less than another of said side walls.

16. A metal construction wall stud, including an integral blank having an elongated rectangular bottom wall, a pair of elongated rectangular side walls and a pair of elongated rectangular lips, said side walls being connected to said bottom wall along respective spaced longitudinal fold lines, said lips being connected to respective said side walls along respective spaced longitudinal fold lines, said blank being foldable along said fold lines to dispose said side walls perpendicular to said bottom wall and substantially parallel to each other and to dispose said lips perpendicular to said side walls and spaced and parallel to said bottom wall, the improvement comprising end tabs extending from each end of each of said bottom and side walls, said end tabs connected to said side walls being substantially parallel when the blank is folded to receive therebetween a plate of a wall for connection thereto, said end tabs connected to said bottom wall having a longitudinal split to form a pair of tabs adapted to be bent 90°

to dispose same on opposite sides of said bottom wall for connection to a plate of a wall.

17. The stud of claim 16 wherein the width of one of said side walls is narrower than the width of another of said side walls.

18. The stud of claim 16 wherein said one side wall is narrower in width by at least twice the thickness of said blank.

19. The stud of claim 16 wherein said tabs each include at least a pair of spaced holes for receiving therethrough fasteners to connect same to a plate of a wall.

20. The stud of claim 16 wherein each tab extends in the longitudinal direction at least 1-3 times the transverse width of said side wall.