Servo control method and apparatus for discharging machine

• US 5,598,075 A
• Filed: 09/13/1995
• Issued: 01/28/1997
• Est. Priority Date: 09/13/1995
• Status: Expired due to Term

• Current Assignee: Transpacific IP Group Limited
• Original Assignee: Industrial Technology Research Institute
• Inventors: Chuang, Hsing-Jung, Liang, Jui-Fang
• Primary Examiner(s): Ip, Paul
• Application Number:
  US08/527,819
• Time in Patent Office: 503 Days
• Field of Search: 318/560-579, 219/69.1-69.19
• US Class Current: 318/571
• CPC Class Codes: B23H 7/18 for maintaining or controlling the desired spacing between electrode and workpiece

Abstract

Disclosed is a servo control method and apparatus for use on discharging machines to control the discharging conditions on working piece. In conventional art, feedrate control is based on the average of the discharging voltage between the discharging electrode and the working piece, which takes the off-time period into account; and in the condition of a long off-time period, the average voltage will be lowered as to affect the stability of the discharging process. The servo control method and apparatus according to the present invention disregards the off-time period and takes only the ignition voltage and discharging voltage into account such that the stability of the discharging machine will not be affected. Furthermore, during discharging, the servo control method and apparatus is capable of detecting whether there is a short-circuit condition and adjusting the average voltage accordingly so as to quickly remove the discharging electrode from the working piece.

Claims

1. A servo control method for use on an electrical discharging machine having a discharging electrode for discharging electric arc on a working piece, said method comprising the following steps of:

(1) detecting whether discharging condition is normal or arc, a short-circuit condition being judged when the count of arc discharging continuously exceeds a preset number of N;

(2) detecting whether discharging process is in on-time period for a normal and an arc discharging or in off-time period for a short-circuit discharging;

(3) if in on-time period, obtaining the value of average voltage in accordance with the following equation;

space="preserve" listing-type="equation">V.sub.g1 =(V.sub.i *T.sub.i +V.sub.d *T.sub.o n)/(T.sub.i +T.sub.on)

wherein

V_g1 represents average voltage,

V_i represents ignition voltage,

V_d represents discharging voltage,

T_i represents ignition delay, and

T_on represents length of the duration the discharging is on;

(4) if not in off-time period, obtaining the value of average voltage V_g1 by using sample-and-hold method;

(5) using numeral control (CNC) method based on the obtained value of average voltage to control the discharging machine feedrate;

(6) if short-circuit condition is being judged, interrupting the discharging process for an off-time period and obtaining the value of average voltage in accordance with the following equation;

space="preserve" listing-type="equation">V.sub.g2 =(V.sub.i *T.sub.i +V.sub.d T.sub.on)/(T.sub.i +T.sub.on +T.sub.off)

wherein

V_g2 represents average voltage,

V_i represents ignition voltage,

V_d represents discharging voltage,

T_i represents ignition delay,

T_on represents length of the duration the discharging is on, and

T_off represents length of the duration the discharging is off;

and based on the obtained valve of average voltage V_g2 by using sample-and-hold method to retreat the discharging machine quickly.

2. A method as claimed in claim 1, wherein said Step (6), if the condition is short-circuit, the discharging electrode of the discharging machine is removed away from the working piece quickly by a retreating command directly to the CNC, the discharging process is interrupted for an off-time period and obtained the valve of average voltage Vg₂.

3. A servo control apparatus for use on a discharging machine having a discharging electrode for discharging electric arc on a working piece, said apparatus comprising:

(a) a voltage divider for obtaining a voltage signal from the discharging voltage between the discharging electrode and the working piece;

(b) a discharge detection circuit for detecting whether the discharging voltage is normal or abnormal;

(c) a short-circuit detection circuit, coupled to said discharge detection circuit, for detecting whether the discharging voltage is in short-circuit condition based on the criterion that the count of arc discharging continuously exceeds a preset number of N;

(d) a sequential processing circuit, coupled to said short-circuit detection circuit, for generating timing control binary signal based on input from said short-circuit detection circuit;

(e) a sample-and-hold circuit, coupled to said voltage divider and said sequential processing circuit, for processing the output of said voltage divider by using sample-and-hold method based on the timing control binary signal; and

(f) an averaging circuit, coupled to said sample-and-hold circuit, for averaging the output of said sample-and-hold circuit; and

(g) a CNC circuit, responding to the output of the averaging circuit, for controlling the action of the discharging electrode of the discharging machine.