Surgical instrument

• US 5,601,224 A
• Filed: 06/10/1994
• Issued: 02/11/1997
• Est. Priority Date: 10/09/1992
• Status: Expired due to Fees

• Current Assignee: Ethicon Incorporated (Johnson & Johnson)
• Original Assignee: Ethicon Incorporated (Johnson & Johnson)
• Inventors: Hibner, John A., Bishop, Gregory D., Okorocha, Livyn O.
• Primary Examiner(s): Smith, Scott A.
• Application Number:
  US08/259,322
• Time in Patent Office: 977 Days
• Field of Search: 227/176.1, 227/175.1, 227/178.1, 227/179.1, 227/180.1, 227/19
• US Class Current: 227/175.1
• CPC Class Codes: A61B 17/0682 for applying U-shaped staples or clamps, e.g. without a forming anvil
• CPC Class Codes: A61B 17/0684 having a forming anvil staying above the tissue during stapling
• CPC Class Codes: A61B 17/3421 Cannulas
• CPC Class Codes: A61B 2017/2903 transferring rotary motion
• CPC Class Codes: A61B 2017/2923 Toothed members, e.g. rack and pinion
• CPC Class Codes: A61B 2017/2927 the angular position of the head being adjustable with respect to the shaft
• CPC Class Codes: A61B 2017/2929 with a head rotatable about the longitudinal axis of the shaft

Abstract

Various mechanisms are provided for use in a surgical instrument. A shaft and an engaged lost motion operating knob are provided for rotation relative to a handle portion. A latch system prevents rotation of the shaft unless the shaft is rotated by the knob. A cartridge is provided for rotation at the distal end of the shaft. Engaging structures are provided for preventing rotation of the cartridge relative to the shaft when axial forces are applied to the cartridge. A loading tool is provided for engaging the cartridge to install the cartridge on the instrument. The cartridge includes a washer for engaging a carrier on which the cartridge is mounted so as to prevent rotation of the washer. The washer is adapted to engage a fastener advancing member in a first angular orientation and is disengaged when the cartridge is rotated to establish a second relative angular orientation. In the first angular orientation, the fastener advancing member is restrained against longitudinal movement to assist in installation of the cartridge onto the instrument. The distal end of the instrument can be articulated, and a helical gear operator is provided for effecting the articulation. The helical gear pitch decreases in a direction such that the mechanical advantage is increased as the articulation angle increases. A trigger actuating system includes a trigger lever with a cam channel, a pin in the cam channel, and a link connected at one end to the pin and at the other end to a reciprocatable driver. A frame is provided with a guide channel for guiding an end of the pin. The trigger lever is pivotally mounted to the frame and biased to a normally unactuated position.

Claims

1. In an articulating surgical instrument having a reciprocatable articulation driver member engaged with a pivoting portion that is pivotable between first and second positions in response to linear movement of said articulation driver member, a control mechanism for moving said articulation driver member between extended and retracted positions with increased mechanical advantage at one of said extended and retracted positions, said control mechanism comprising:

a frame integral with said instrument containing said articulation driver member;

a tooth on said articulation driver member; and

a helical gear engaged with said tooth and mounted for rotation in said frame, said helical gear having a decreasing pitch over at least a portion of its length.

2. The control mechanism in accordance with claim 1 in which:

said helical gear is oriented on a longitudinal axis that is parallel to the direction of reciprocation of said articulation driver member;

said frame has a proximal end and said retracted position of said articulation driver member is closer to said proximal end than is said extended position of said articulation driver member; and

said helical gear pitch decreases in the direction of retraction of said articulation driver member.

3. The control mechanism in accordance with claim 2 in which

said control mechanism includes:

(a) a first bevel gear fixed to said helical gear, said first bevel gear being oriented with its rotational axis coincident with said longitudinal axis;

(b) a second bevel gear mounted to said frame with the rotational axis of said second bevel gear oriented perpendicular to said longitudinal axis, said second bevel gear operatively engaging said first bevel gear; and

(c) a control knob that is connected to said second bevel gear and that is operable to effect rotation of said second bevel gear.