Patch cord assembly

• US 5,601,447 A
• Filed: 06/28/1995
• Issued: 02/11/1997
• Est. Priority Date: 06/28/1995
• Status: Expired due to Term

• Current Assignee: Commscope Emea Limited (CommScope Holding Company, Inc.)
• Original Assignee: The Whitaker Corporation (Meggitt PLC)
• Inventors: Reed, Carl G., Lincoln, Clifford F.
• Primary Examiner(s): Elkins, Gary E.
• Application Number:
  US08/496,165
• Time in Patent Office: 594 Days
• Field of Search: 439/404, 439/405, 439/460, 439/465, 439/466, 439/467, 439/456, 439/941
• US Class Current: 439/404
• CPC Class Codes: H01R 13/506 assembled by snap action of the parts
• CPC Class Codes: H01R 13/582 the cable being clamped between assembled parts of the housing
• CPC Class Codes: H01R 13/6463 using twisted pairs of wires
• CPC Class Codes: H01R 2107/00 Four or more poles
• CPC Class Codes: H01R 4/2433 one part of the base being movable to push the cable into the slot
• CPC Class Codes: Y10S 439/941 Crosstalk suppression

Abstract

This invention is directed to a patch cord cable assembly for use in a high speed transmission cable network, more particularly to an electrical connector which gives the assembly the capability of transmitting data at 100 MHz frequency while offering near-end crosstalk (NEXT) at EIA/TIA 568-A Category 5 performance levels. The preferred electrical connector comprises a pair of interfitting housing members, and a plurality of side-by-side electrical terminals positioned between the housing members for establishing electrical contact with the individual wires of a cable. The terminals are arranged at essentially one end of the housing members and the cable is caused to enter said housing members from an opposite end thereof. One of the housing members includes a cable jacket stop intermediate the ends and plural, spaced-apart posts between the cable jacket stop and the one end. The jacketed cable is fed into one housing member and the jacket about the cable seats in the cable jacket stop with selected pairs of twisted wire continuing toward the one end. Further, the respective pairs of wires are separated from adjacent pairs and spaced apart by the plural posts. Finally, the twists are maintained, and the respective ends of individual wires are positioned for termination to respective electrical terminals.

Claims

1. A patch cord cable assembly for use in a high speed transmission cable network, where the assembly is capable of transmitting data at 100 MHz frequency while offering near-end crosstalk (NEXT) at EIA/TIA 568-A Category 5 performance levels, said assembly comprising:

(a) a twisted pair cable including plural twisted pairs of wires, each pair having a different twist length, the twist for each pair being uniform over the length of the cable with the exception of portions of the cable adjacent the ends of the cable,

(b) a cable jacket surrounding the plural twisted wire pairs, and

(c) an electrical connector on each end of the cable assembly, where at least one of said connectors comprises a pair of interfitting housing members, a plurality of side-by-side electrical terminals positioned between said housing members for establishing electrical contact with the individual wires in the cable, said terminals being arranged at essentially one end of the housing members and the cable is caused to enter said housing members from an opposite end thereof, one of said housing members including a cable jacket stop intermediate said ends and plural, spaced-apart posts between said cable jacket stop and said one end, whereby said jacketed cable is fed into said one housing member and the end of said jacket seats in said cable jacket stop with each pair of twisted wires continuing toward said one end, guided by spaced-apart posts to control spacing, bend radius, and length of each pair, and the respective ends of individual wires are positioned for termination to respective electrical terminals.

2. The patch cord cable assembly according to claim 1, wherein the second of said housing members includes plural latching arms for latchedly engaging corresponding recesses in said one housing member.

3. The patch cord cable assembly according to claim 2, wherein said second housing member includes a strain relief member to engage said cable jacket during latching engagement of said housing members.

4. The patch cord cable assembly according to claim 2, wherein said electrical terminals include a split beam termination end to terminate said wires by an insulation displacement technique.

5. The patch cord cable assembly according to claim 4, wherein the opposite ends of said electrical terminals include a vertically oriented blade portion for mating with a complementary electrical connector having an array of split beam contacts.

6. The patch cord cable assembly according to claim 1, wherein the individual wires of a selected pair are maintained in a twisted state from said jacket stop to termination of said individual wires.

7. The patch cord cable assembly according to claim 1, wherein said one housing member includes an angular face, and said individual wires ends after termination are trimmed along said angular face.

8. The patch cord cable assembly according to claim 4, wherein said electrical terminals include a vertically arranged blade portion, said termination end, and a shank portion extending therebetween, where said shank portion is aligned with a slot in said split beam termination end.

9. The patch cord cable assembly according to claim 8, wherein there is an array of plural electrical terminals, and said shank portions of adjacent said terminals alternate from the top and bottom of said blade portion.

10. The patch cord cable assembly according to claim 1, wherein said assembly includes a strain relief acting against opposite sides of said cable jacketed wires.