Magnetic marker for use in identification systems and an indentification system using such magnetic marker

• US 5,602,527 A
• Filed: 02/23/1995
• Issued: 02/11/1997
• Est. Priority Date: 02/23/1995
• Status: Expired due to Fees

• Current Assignee: Dainippon Ink and Chemicals Incorporated
• Original Assignee: Dainippon Ink & Chemicals Incorporated
• Inventors: Suenaga, Wataru
• Primary Examiner(s): SWANN III, GLEN R
• Application Number:
  US08/393,319
• Time in Patent Office: 719 Days
• Field of Search: 340/551, 340/572, 148/103, 148/105
• US Class Current: 340/551
• CPC Class Codes: G08B 13/2408 using ferromagnetic tags
• CPC Class Codes: G08B 13/2417 having a radio frequency identification chip
• CPC Class Codes: G08B 13/2434 Tag housing and attachment details
• CPC Class Codes: G08B 13/2437 Tag layered structure, processes for making layered tags
• CPC Class Codes: G08B 13/2442 Tag materials and material properties thereof, e.g. magnetic material details

Abstract

An assembly of a dry coating (A) that has a magnetic powder with a saturation flux density of at least 100 emu/g is dispersed in a binder. A magnetostrictive metal (B), when the coating (A) is magnetized, resonates mechanically at a predetermined frequency in the range of varying frequencies. The varying frequencies are generated from an applied alternating magnetic field. Changes in flux density and permeability are experienced. When the coating (A) is not magnetized, metal (B) does not resonate at the predetermined frequency, thus experiencing no changes in flux density or permeability. The dry coating (A) and the metal (B) have a superposed relationship in such a way that the latter is capable of mechanical resonance, the marker being so adapted that when said coating (A) is magnetized, the predetermined frequency at which the flux density or permeability will change is generated as a signal in response to the applied alternating magnetic field.

Claims

1. A magnetic marker for use with an object identification system that comprises an assembly of a dry coating that has a magnetic powder with a saturation flux density of at least 100 emu/g dispersed in a binder and a magnetostrictive metal which, when said coating is magnetized, resonates mechanically at at least one of predetermined frequencies in the range of varying frequencies generated from an applied alternating magnetic field, thereby experiencing changes in flux density and permeability and which, when said coating is not magnetized, does not resonate at said at least one of the predetermined frequencies, thus experiencing no changes in flux density or permeability, said dry coating and said metal being in a superposed relationship in such a way that the latter is capable of mechanical resonance, said marker being so adapted that when said coating is magnetized, said at least one of the predetermined frequencies at which the flux density or permeability will change is generated as a signal in response to said applied alternating magnetic field.

2. A marker according to claim 1 wherein said assembly has the coating and contains the metal in an unfixed manner and wherein said coating is a dry coating that has the magnetic particles dispersed in the binder as they are oriented unidirectionally.

3. A marker according to claim 2 wherein said assembly is such that the direction in which the metal resonates mechanically is the same as the direction of orientation in the coating.

4. A marker according to claim 1 wherein the dry coating has a residual flux (per unit width) of 1 to 25 Mx/cm.

5. A marker according to claim 1 wherein the metal suffers a hysteresis loss of 1 to 50 J/m³ in an alternating magnetic field having a frequency of 1 KHz and a maximum flux density of 5 Oe.

6. A marker according to claim 1 wherein the metal is a magnetostrictive metal having a squareness ratio of no more than 0.3 in an alternating magnetic field having a frequency of 1 KHz and a maximum flux density of 5 Oe.

7. A marker according to claim 1 wherein the dry coating has a thickness of 5 to 100 μ

m.

8. A marker according to claim 1 wherein the dry coating is formed on a non-magnetic substrate having a thickness of 10 to 250 μ

m.

9. A magnetic marker for use with an object identification system that comprises an assembly of a dry coating that has been magnetized to have a magnetic pattern according to a bias field and that has a magnetic power with a saturation flux density of at least 100 emu/g dispersed in a binder and a magnetostrictive metal which will resonate mechanically at at least one of predetermined frequencies in the range of varying frequencies generated from an applied alternating magnetic field, thereby experiencing changes in flux density and permeability, said dry coating and said metal being in a superposed relationship in such a way that the latter is capable of mechanical resonance, said marker being so adapted that the predetermined frequency at which the flux density or permeability will change is generated as an identification signal in response to said applied alternating magnetic field according to the magnetic pattern produced in the magnetized coating.

10. A marker according to claim 9, further comprising a single assembly of the coating and the metal and which is so adapted as to generate at least two predetermined frequencies as identification signals.

11. A marker according to claim 10 wherein said assembly has the coating and contains the metal in an unfixed manner and wherein said coating is a dry coating that has the magnetic particles dispersed in the binder as they are oriented unidirectionally.

12. A marker according to claim 11 wherein said assembly is such that the direction in which the metal resonates mechanically is the same as the direction of orientation in the coating.

13. A marker according to claim 12 wherein the magnetic pattern produced in the coating by magnetization consists of a plurality of magnetized elements such that the N (or S) pole of one of two adjacent elements is at least in a face-to-face relationship with the N (or S) pole of the other element and that both ends of said magnetic pattern coincide with both ends of the metal.

14. A marker according to claim 9 wherein the magnetic pattern to be produced by magnetization consists of a sinusoidal wave or an amplitude-composed sinusoidal wave.

15. A marker according to claim 9 wherein said magnetic pattern is produced by magnetization by a rectangular wave pattern or a composite rectangular wave pattern that is produced by composition of rectangular wave patterns of different frequencies.

16. A marker according to claim 9 wherein the dry coating has a residual flux (per unit width) of 1 to 25 Mx/cm.

17. A marker according to claim 9 wherein the metal suffers a hysteresis loss of 1 to 50 J/m³ in an alternating magnetic field having a frequency of 1 KHz and a maximum flux density of 5 Oe.

18. A marker according to claim 9 wherein the metal is a magnetostrictive metal having a squareness ratio of no more than 0.3 in an alternating magnetic field having a frequency of 1 KHz and a maximum flux density of 5 Oe.

19. A marker according to claim 9 wherein the dry coating is formed on a non-magnetic base having a thickness of 10 to 250 μ

m.

20. An identification system that comprises:

a detection area for object identification;

an external alternating magnetic field producing means that is provided within said area and which performs sweeping through a range of frequencies to generate varying frequencies;

a magnetic marker for use in the object identification system as attached to an object that needs to be identified and that is predestined to pass through said area, said marker comprising an assembly of a coating that has been magnetized to have a magnetic pattern according to a bias field and that has a magnetic powder with a saturation flux density of at least 100 emu/g dispersed in a binder and a magnetostrictive metal which will resonate mechanically at least one of predetermined frequencies within the range of frequencies that are generated from the means within the area in such a way as to experience changes in flux density and permeability, said dry coating and said metal being in a superposed relationship so that the latter is capable of mechanical resonance, said marker being so adapted that the predetermined frequency at which the flux density or permeability will change is generated as an identification signal within said area according to the magnetic pattern produced in the magnetized coating; and

means for detecting the resonance of said marker at least one of the predetermined frequencies which is generated from the means within the area and recognizing said resonance as an identification signal;

said system thus responding to the presence of the marker within the detection area.