Method for vitrification of hazardous waste

• US 5,603,684 A
• Filed: 04/29/1996
• Issued: 02/18/1997
• Est. Priority Date: 05/20/1994
• Status: Expired due to Term

• Current Assignee: Stir-Melter Incorporated
• Original Assignee: Stir-Melter Incorporated
• Inventors: Kormanyos, Kenneth R., Wetmore, Kenneth H., Cox, Stephen F.
• Primary Examiner(s): Suchfield, George A.
• Application Number:
  US08/639,513
• Time in Patent Office: 295 Days
• Field of Search: 405/128, 405/129, 405/131, 588/11, 588/201, 588/249, 588/252, 588/256, 588/261, 588/900, 65/134.8, 65/158, 110/185, 110/186, 110/250
• US Class Current: 588/252
• CPC Class Codes: B09B 3/0066 Disposal of asbestos
• CPC Class Codes: C03B 5/005 of glass-forming waste materials disposal or transformation of solid waste in general B09B; treatment of radioactive waste G21F9/00
• CPC Class Codes: C03B 5/021 by induction heating
• CPC Class Codes: C03B 5/0272 Pot furnaces
• CPC Class Codes: C03B 5/0334 Pot furnaces; Core furnaces
• CPC Class Codes: C03B 5/08 Glass-melting pots
• CPC Class Codes: C03B 5/1875 of the screw or pump-action type
• CPC Class Codes: C03B 5/24 Automatically regulating the melting process
• CPC Class Codes: Y02P 40/50 Glass production, e.g. reusing waste heat during processing or shaping
• CPC Class Codes: Y10S 588/90 Apparatus

Abstract

Apparatus (10) and a method for vitrifying hazardous waste includes a melting vessel (12) in which hazardous waste and any other necessary components for forming a glassy mixture upon heating are introduced for heating by a heater (38), and a metallic containment vessel (46) of the apparatus receives the melting vessel so as to receive and contain any material that exits the melting vessel upon failure. Any failure of the melting vessel (12) is detected by a sensor (48). Different embodiments of the heater (38) provide current flow through molten material (18) being heated, induction heating and electric resistance heating. A stirrer (39) can be utilized to mix the material (18) during the heating. The containment vessel (46) is preferably hermetically sealed around the melting vessel (12) to contain gases as well as any melted material received from the failed melting vessel (12). The sensing of the failure can be either by a pressure change in the hermetically sealed chamber (58) or by sensing of the presence of material received by the containment vessel (46) from the failed melting vessel (12) such as by electrical circuit type detection.

Claims

1. A method for vitrifying hazardous waste comprising:

introducing the hazardous waste and any other necessary components for forming a glassy material upon heating into a metallic melting vessel;

heating material within the melting vessel;

locating the melting vessel within a metallic containment vessel so as to contain any melted material that exits the melting vessel upon failure of the melting vessel; and

sensing for a failure of the melting vessel.

2. A method for vitrifying hazardous waste as in claim 1 wherein the heating is performed by a process selected from the group consisting of:

(a) passing electrical current through molten material within the melting vessel;

(b) using induction heating; and

(c) using electric resistance heating.

3. A method for vitrifying hazardous waste as in claim 1 wherein stirring is performed during the heating.

4. A method for vitrifying hazardous waste as in claim 1 further comprising providing a hermetically sealed chamber between the melting and containment vessels, and detecting a change in pressure of the chamber to sense for failure of the melting vessel.

5. A method for vitrifying hazardous waste as in claim 1 wherein the sensing for failure of the melting vessel is performed by detecting the presence of material received within the containment vessel from the failed melting vessel.

6. A method for vitrifying hazardous waste as in claim 5 further comprising providing an electrical circuit and using the electrical circuit to detect the presence of material received within the containment vessel from the failed melting vessel.

7. A method for vitrifying hazardous waste as in claim 1 further comprising providing a pair of sensors and using each of said pair of sensors to detect failure of the melting vessel.

8. A method for vitrifying hazardous waste comprising:

introducing the hazardous waste and any other necessary components for forming a glassy material upon heating into a metallic melting vessel;

heating material within the melting vessel by a process selected from the group consisting of;

(a) passing electrical current through molten material within the melting vessel;

(b) using induction heating; and

(c) using electric resistance heating;

stirring the material during the heating;

locating the melting vessel within a metallic containment vessel to provide a hermetically sealed chamber that receives and contains any melted material that exits the melting vessel upon failure of the melting vessel; and

sensing for a failure of the melting vessel by sensing of change of pressure in the chamber.

9. A method for vitrifying hazardous waste comprising:

introducing the hazardous waste and any other necessary components for forming a glassy material upon heating into a metallic melting vessel;

heating material within the melting vessel by a process selected from the group consisting of;

(a) passing electrical current through molten material within the melting vessel;

(b) using induction heating; and

(c) using electric resistance heating;

stirring the material during the heating;

locating the melting vessel within a metallic containment vessel so as to contain any melted material that exits the melting vessel upon failure of the melting vessel; and

sensing for a failure of the melting vessel by detecting by an electrical circuit the presence of material received within the containment vessel from the failed melting vessel.