Expandable stents and method for making same

• US 5,603,721 A
• Filed: 11/13/1995
• Issued: 02/18/1997
• Est. Priority Date: 10/28/1991
• Status: Expired due to Term

• Current Assignee: Advanced Cardiovascular Systems Incorporated (Abbott Laboratories)
• Original Assignee: Advanced Cardiovascular Systems Incorporated (Abbott Laboratories)
• Inventors: Lau, Lilip, Frantzen, John J., Hartigan, William M.
• Primary Examiner(s): Bennett, Christopher A.
• Application Number:
  US08/556,516
• Time in Patent Office: 463 Days
• Field of Search: 606/191-198, 606/108, 604/93, 604/96, 604/97, 604/280, 604/282, 604/283, 623/1, 623/11, 623/12
• US Class Current: 606/195
• CPC Class Codes: A61F 2/848 having means for fixation to the vessel wall, e.g. barbs
• CPC Class Codes: A61F 2/86 Stents in a form characterised by the wire-like elements; Stents in the form characterised by a net-like or mesh-like structure
• CPC Class Codes: A61F 2/88 the wire-like elements formed as helical or spiral coils forming a net-like or mesh-like structure A61F2/90
• CPC Class Codes: A61F 2/89 the wire-like elements comprising two or more adjacent rings flexibly connected by separate members
• CPC Class Codes: A61F 2/91 made from perforated sheet material or tubes, e.g. perforated by laser cuts or etched holes
• CPC Class Codes: A61F 2/915 with bands having a meander structure, adjacent bands being connected to each other
• CPC Class Codes: A61F 2/958 Inflatable balloons for placing stents or stent-grafts
• CPC Class Codes: A61F 2002/91533 characterised by the phase between adjacent bands
• CPC Class Codes: A61F 2002/9155 Adjacent bands being connected to each other
• CPC Class Codes: A61F 2002/91558 connected peak to peak
• CPC Class Codes: A61F 2002/91575 connected peak to trough
• CPC Class Codes: A61F 2210/0019 operated at only one temperature whilst inside or touching the human body, e.g. constrained in a non-operative shape during surgery, another temperature only occurring before the operation
• CPC Class Codes: A61M 2025/1081 having sheaths or the like for covering the balloon but not forming a permanent part of the balloon, e.g. retractable, dissolvable or tearable sheaths
• CPC Class Codes: C23F 1/02 Local etching
• CPC Class Codes: C23F 1/04 Chemical milling
• CPC Class Codes: Y10S 623/901 Method of manufacturing prosthetic device
• CPC Class Codes: Y10S 623/903 Blood vessel
• CPC Class Codes: Y10S 623/921 Blood vessel
• CPC Class Codes: Y10T 29/49995 Shaping one-piece blank by removing material

Abstract

The invention is directed to an expandable stent for implantation in a body lumen, such as an artery, and a method for making it from a single length of tubing. The stent consists of a plurality of radially expandable cylindrical elements generally aligned on a common axis and interconnected by one or more interconnective elements. The individual radially expandable cylindrical elements consist of ribbon-like material disposed in an undulating pattern. Portions of the expanded stent project outwardly into engagement with the vessel wall to more securely attach the stent.

Claims

1. A method for implanting a stent in a body lumen, the stent having a plurality of cylindrical elements which are expandable in the radial direction and which are interconnected so as to be generally aligned on a common longitudinal axis, the cylindrical elements forming an outer wall surface, the stent being adapted for mounting on a catheter for intraluminal delivery, the method comprising the steps of:

mounting the stent on a distal end of the catheter for intraluminal delivery through a body lumen;

advancing the catheter and stent through the body lumen;

implanting the stent in the body lumen by expanding the stent from a first delivery diameter, which is smaller than the inside diameter of the body lumen, to a second implanted diameter in which the stent embeds in the body lumen;

forming a plurality of outwardly projecting edges on the outer wall surface of the cylindrical elements of the stent as the stent expands from the first delivery diameter to the second implanted diameter;

embedding the outwardly projecting edges in the body lumen to firmly attach the stent; and

withdrawing the catheter from the body lumen leaving the stent firmly implanted in the body lumen.

2. The method of implanting a stent in a body lumen of claim 1, wherein the forming step includes providing a smooth outer wall surface on the cylindrical elements when the stent is in the delivery diameter and forming the outwardly projecting edges on the outer wall surface of the cylindrical elements as the stent expands to the second implanted diameter.

3. The method of implanting a stent in a body lumen of claim 1, wherein the implanting step includes expanding the stent using an expandable portion of the catheter.

4. The method of implanting a stent in a body lumen of claim 3, wherein the stent is formed from a metal that plastically deforms during the expanding step.

5. The method of implanting a stent in a body lumen of claim 1, wherein the implanting step includes releasing the stent for self-expansion into contact with the body lumen.

6. The method of implanting a stent in a body lumen of claim 5, wherein the stent is formed from a super-elastic metal alloy which transforms from the austenitic state to the martensitic state in the body lumen.

7. The method of implanting a stent in a body lumen of claim 6, wherein the mounting step includes deforming the stent formed from the super-elastic alloy so that the stent transforms from the martensitic state to the austenitic state when the stent is mounted on the catheter.