Method and apparatus for placing dry or liquid materials into the soil subsurface without tillage tools

• US 5,605,105 A
• Filed: 10/17/1994
• Issued: 02/25/1997
• Est. Priority Date: 10/17/1994
• Status: Expired due to Term

• Current Assignee: Profile Acquisition Company, LLC
• Original Assignee: Great Plains Manufacturing Incorporated (Kubota Corporation)
• Inventors: Stelter, Mark R., Clark, Stanley R.
• Primary Examiner(s): Melius, Terry Lee
• Assistant Examiner(s): BATSON, VICTOR D
• Application Number:
  US08/323,786
• Time in Patent Office: 862 Days
• Field of Search: 111/118, 111/119, 111/120, 111/7.4, 111/127, 111/129, 111/901, 111/902, 111/903, 172/21, 172/22, 239/433, 239/428.5, 239/434.5, 239/429, 364/172, 364/174, 364/175, 364/424.07, 51/439, 51/436, 222/617-619
• US Class Current: 111/127
• CPC Class Codes: A01C 15/124 with adjustable shutters or slits
• CPC Class Codes: A01C 23/028 Contactless injection into the soil
• CPC Class Codes: A01C 7/16 Seeders with other distributing devices, e.g. brushes, discs, screws or slides
• CPC Class Codes: Y10S 111/901 Lawn or turf
• CPC Class Codes: Y10S 111/903 Monitor

Abstract

In order to place dry granular materials into the subsurface of the soil without mechanical tillage, minute charges of the material are carried by high pressure jets of liquid, such as water, down into the ground from a series of side-by-side nozzles that simultaneously fire the jets toward the ground at regular intervals as the nozzles advance along a path of travel. Instead of passing through the water pump and the sensitive jet-producing nozzles, the granular materials remain separated from the water until the jets have issued from their nozzles and are passing through a ceramic mixing chamber in which a venturi is located. During the short pauses between successive blasts from the nozzles, material is continuously fed into a collecting chamber for each nozzle to form a small charge. As the water blast takes place, the charge is automatically drawn into the venturi and carried out of the machine by the high pressure jet. A metering conveyor continuously delivers material to the collecting chambers at a speed that can be correlated with the speed with which the nozzles are moved along the application path, and the firings of the nozzles are likewise coordinated with the distance traversed by the nozzles along the path so that the concentration of materials applied per unit of area can be very precisely controlled. An onboard computer controls firing of the nozzles in relation to speed, distance and desired application rate, as well as other variables, and an optional embodiment provides a similar degree of control and precision for liquid additive materials.

Claims

1. In turf maintenance apparatus, the improvement comprising:

an injection head for directing periodic jets of liquid and additive into the ground as the apparatus is moving along a path of travel;

a liquid supply system for supplying pressurized liquid to the injection head;

an additive supply system for introducing additive to the liquid within the injection head; and

a control system for causing said jets to discharge from the injection head at spaced intervals along said path of travel of the apparatus,

said control system including a controller, a distance sensor operable to provide ground traversing distance information to the controller, and a valve operable by the controller to admit successive bursts of pressurized liquid into the injection head as a function of the distance information provided to the controller by said sensor,

said additive supply system including a dispenser for the additive and a mechanism for metering the additive from the dispenser at a predetermined rate,

said metering mechanism being operable to deliver additive to the nozzle at a variable rate of delivery,

said controller being operably coupled with said metering mechanism for driving the metering mechanism at a rate that varies as a function of distance traversed by the apparatus.

2. In turf maintenance apparatus as claimed in claim 1,

said additive supply system including a mechanism for delivering additive in granular form to the injection head.

3. In turf maintenance apparatus as claimed in claim 1,

said additive supply system including a mechanism for delivering additive in liquid form to the injection head.

4. In turf maintenance apparatus as claimed in claim 1,

said injection head including a liquid nozzle connected with said liquid supply system for producing a jet of liquid when pressurized liquid is supplied to the nozzle, an outlet for the liquid jet downstream from the nozzle, and a mixing region between the nozzle and the outlet,

said mixing region having an inlet connected with said additive supply system for admitting additive to the mixing region for combination with the liquid jet produced by the nozzle.

5. In turf maintenance apparatus as claimed in claim 4,

said discharge head having a venturi for creating negative pressure within the mixing region to draw additive through the inlet as the jet is discharged from the outlet.

6. In turf maintenance apparatus as claimed in claim 1,

said controller including means for selectively adjusting the distance interval between successive operations of the valve.

7. In turf maintenance apparatus as claimed in claim 6,

said controller further including means for selectively adjusting the duration of each operation of the valve.

8. In turf maintenance apparatus as claimed in claim 6,

said additive supply system further including a dispenser for granular additive material and a collecting chamber disposed to receive granular additive material from the metering mechanism and to accumulate successive charges thereof,

said injection head communicating with said collecting chamber and having means for drawing the accumulated charge of granular material into the liquid jet during each discharge from the injection head.

9. In turf maintenance apparatus as claimed in claim 8,

said metering mechanism being operable to deliver granular material to the collecting chamber at a variable rate of delivery,

said controller being operably coupled with said metering mechanism for driving the metering mechanism at a rate that varies in relation to distance traversed by the apparatus.

10. In turf maintenance apparatus as claimed in claim 1,

said apparatus further including a common support for said injection head, liquid supply system, additive supply system and control system and means for propelling said support along the path of travel,

said propelling means being operable to continue movement of the support along said path of travel during the time said jets are discharging from the injection head.

11. In turf maintenance apparatus, the improvement comprising:

an injection head for directing periodic jets of liquid and additive into the ground as the apparatus is moving along a path of travel;

a liquid supply system for supplying pressurized liquid to the injection head;

an additive supply system for introducing additive to the liquid within the injection head; and

a control system for causing said jets to discharge from the injection head at spaced intervals along said path of travel of the apparatus,

said control system including a controller, a distance sensor operable to provide ground traversing distance information to the controller, and a valve operable by the controller to admit successive bursts of pressurized liquid into the injection head as a function of the distance information provided to the controller by said sensor,

said controller including means for selectively adjusting the distance interval between successive operations of the valve,

said additive supply system including a dispenser for granular additive material, mechanism for metering the granular additive material from the dispenser at a predetermined rate, and a collecting chamber disposed to receive granular additive material from the metering mechanism and to accumulate successive charges thereof,

said injection head communicating with said collecting chamber and having means for drawing the accumulated charge of granular material into the liquid jet during each discharge from the injection head,

said metering mechanism being operable to deliver granular material to the collecting chamber at a variable rate of delivery,

said controller being operably coupled with said metering mechanism for driving the metering mechanism at a rate that varies in relation to distance traversed by the apparatus,

said dispenser having a discharge orifice,

said metering mechanism including a conveyor disposed to gravitationally receive granular material from the orifice and to transport the received granular material away from the orifice when the conveyor is operating, and to prevent gravitational discharge from the orifice when the conveyor is stopped.

12. In turf maintenance apparatus as claimed in claim 11,

said conveyor comprising an endless web having an upper surface disposed in sufficiently close proximity to the orifice, considering the granule size of the material being dispensed, to prevent significant flow of the material out of the dispenser when the conveyor is stopped,

said surface of the web having a series of alternate grooves and ribs extending at least generally parallel to the direction of travel of the web,

said grooves being disposed to receive and contain granular material therein.

13. In turf maintenance apparatus as claimed in claim 12,

said collecting chamber having an entrance thereto,

said conveyor being operable to deliver granular material to said entrance substantially continuously during intermittent discharges of jets from the injection head.

14. In turf maintenance apparatus as claimed in claim 13,

said conveyor including a drive motor for the web,

said drive motor having means operably associated therewith for selectively adjusting the speed of the web relative to distance traversed by the support between successive discharges of the injection head.

15. In turf maintenance apparatus as claimed in claim 14,

said injection head including a liquid nozzle connected with said liquid supply system for producing a jet of liquid when pressurized liquid is supplied to the nozzle, an outlet for the liquid jet downstream from the nozzle, and a mixing region between the nozzle and the outlet,

said mixing region having an inlet connected with said additive supply system for admitting additive to the region for combination with the liquid jet produced by the nozzle.

16. In turf maintenance apparatus as claimed in claim 15,

said injection head having a venturi for creating negative pressure within the mixing region to draw additive through the inlet as the jet is discharged from the outlet.

17. In turf maintenance apparatus as claimed in claim 16,

said apparatus further including a common support for said injection head, liquid supply system, additive supply system and control system and means for propelling said support along the path of travel,

said propelling means being operable to continue movement of the support along said path of travel during the time said jets are discharging from the injection head.

18. In turf maintenance apparatus as claimed in claim 14,

said apparatus further including a common support for said injection head, liquid supply system, additive supply system and control system and means for propelling said support along the path of travel,

said propelling means being operable to continue movement of the support along said path of travel during the time said jets are discharging from the injection head.

19. In turf maintenance apparatus as claimed in claim 11,

said dispenser further having a gate operably associated with said orifice for adjustably varying the effective size of the orifice.

20. In turf maintenance apparatus as claimed in claim 11,

said discharge head including a liquid nozzle connected with said liquid supply system for producing a jet of liquid when pressurized liquid is supplied to the nozzle, an outlet for the liquid jet downstream from the nozzle, and a mixing region between the nozzle and the outlet,

said mixing region having an inlet connected with said additive supply system for admitting additive to the mixing region for combination with the liquid jet produced by the nozzle.

21. In turf maintenance apparatus as claimed in claim 20,

said injection head having a venturi for creating negative pressure within the mixing region to draw additive through the inlet as the jet is discharged from the outlet.

22. In turf maintenance apparatus, the improvement comprising:

an injection head for directing periodic jets of liquid and additive into the ground as the apparatus is moving along a path of travel;

a liquid supply system for supplying pressurized liquid to the injection head;

an additive supply system for introducing additive to the liquid within the injection head; and

a control system for causing said jets to discharge from the injection head at spaced intervals along said path of travel of the apparatus,

said injection head including a liquid nozzle connected with said liquid supply system for producing a jet of liquid when pressurized liquid is supplied to the nozzle, an outlet for the liquid jet downstream from the nozzle, and a mixing region between the nozzle and the outlet,

said mixing region having an inlet connected with said additive supply system for admitting additive to the mixing region for combination with the liquid jet produced by the nozzle,

said discharge head having a venturi for creating negative pressure within the mixing region to draw additive through the inlet as the jet is discharged from the outlet,

said apparatus further including a common support for said injection head, liquid supply system, additive supply system and control system and means for propelling said support along the path of travel,

said propelling means being operable to continue movement of the support along said path of travel during a time said liquid jets are discharging from the injection head,

said control system including a controller, a distance sensor operable to provide ground traversing distance information to the controller, and a valve operable by the controller to admit successive bursts of pressurized liquid into the injection head as a function of the distance information provided to the controller by said sensor.

23. In turf maintenance apparatus, the improvement comprising:

a dispenser for dry granular material,

said dispenser having an outlet orifice through which the material is discharged;

a variable speed metering conveyor beneath said orifice for receiving discharging material from the dispenser and transporting the material to a point of delivery,

said conveyor being operable to stop the discharge of material from the dispenser when the conveyor is stopped and to permit discharge of material from the dispenser at a rate determined by the speed of the conveyor when the conveyor is moving along a path of travel; and

a control system operably coupled with said conveyor for controlling the speed of the conveyor.

24. In turf maintenance apparatus as claimed in claim 23,

said conveyor including an endless web having an upper surface disposed in sufficiently close proximity to said orifice, considering the granule size of the granular material being dispensed, to prevent significant flow from the dispenser when the conveyor is stopped,

said surface of the web having a series of alternating grooves and ribs extending generally parallel to said path of travel of the conveyor,

said grooves being disposed for receiving and containing granular material from the orifice as the grooves pass below the orifice.

25. In turf maintenance apparatus as claimed in claim 24;

and

an injection head for injecting a jet of liquid into the ground in combination with an amount of granular material at spaced intervals along the path of travel of the machine.

26. In turf maintenance apparatus as claimed in claim 25,

said conveyor having a variable speed motor for driving the same,

said control system being operable to regulate the speed of said motor of the conveyor in relation to the distance traversed by the machine along said path of travel.

27. In a method of injecting additive material into the ground, the improvement comprising:

producing successive jets of pressurized liquid;

directing successive jets of the liquid toward the ground at spaced intervals along a path of travel;

producing successive charges of additive material;

maintaining each charge of additive material isolated from the liquid until a corresponding jet has been produced; and

introducing a charge of material into a jet as the jet is directed toward the ground,

the intervals between successive jets being a function of the distance traversed along said path of travel,

said step of producing successive charges of additive material including the step of adjusting the rate of production of the charges as a function of distance traversed along said path of travel.

28. In a method of injecting additive material into the ground as claimed in claim 27,

said directing step including the step of producing a region of negative pressure in association with the liquid jet,

said introducing step including drawing the charge of material into the liquid jet using the region of negative pressure.

29. In a method of injecting additive material into the ground as claimed in claim 28,

said step of producing successive charges of additive material including the step of delivering the material in a steady stream to a collecting chamber while the jets are produced intermittently,

said introducing step including drawing each charge out of the collecting chamber and into the jet.

30. In a method of injecting additive material into the ground as claimed in claim 29,

said step of delivering material to the collecting chamber in a steady stream including the step of adjusting the rate of delivery to the collecting chamber as a function of the distance traversed along the path of travel.

31. In a method of injecting additive material into the ground as claimed in claim 30,

said step of directing successive jets into the ground being carried out while the jets are in motion along the path of travel.

32. In a method of injecting additive material into the ground as claimed in claim 31;

and

the further step of adjusting the distance interval between successive jets along the path of travel.

33. In a method of injecting additive material into the ground as claimed in claim 32;

and

the further step of adjusting the duration of successive jets.