Electromagnetically shielded discharge-type headlamp

• US 5,607,228 A
• Filed: 12/27/1994
• Issued: 03/04/1997
• Est. Priority Date: 12/27/1993
• Status: Expired due to Fees

• Current Assignee: Koito Manufacturing Company Limited
• Original Assignee: Koito Manufacturing Company Limited
• Inventors: Suzuki, Kazuyoshi, Shiozawa, Toichiro, Ozaki, Akiyosi
• Primary Examiner(s): Lazarus, Ira S.
• Assistant Examiner(s): Cariaso, Alan B.
• Application Number:
  US08/364,272
• Time in Patent Office: 798 Days
• Field of Search: 204/192.14, 204/192.26, 427/164, 427/306, 362/61, 362/80, 362/263, 362/265, 362/293, 362/327, 362/376
• US Class Current: 362/263
• CPC Class Codes: B60Q 1/007 via a removable cap
• CPC Class Codes: C25D 7/08 Mirrors; Reflectors
• CPC Class Codes: F21S 41/17 Discharge light sources
• CPC Class Codes: F21S 41/192 Details of lamp holders, terminals or connectors
• CPC Class Codes: F21V 25/00 Safety devices structurally associated with lighting devices gas- tight or water-tight arrangements F21V31/00; in general F16P; protective circuit arrangements per se H02H7/00

Abstract

An automotive headlamp capable of effectively shielding the electromagnetic waves generated by the discharge lamp of a light source and peripheral portions. A conductive layer for shielding electromagnetic waves, which is composed of a durable metallic plating layer, is provided on the surface of the lamp body of the headlamp. With such a shielding layer, a good electromagnetic shielding effect is obtained a long period of time.

Claims

1. In a headlamp for automobile use having a discharge bulb as a light source and a lamp body which is coated with a conductive layer for preventing electromagnetic waves from escaping from the headlamp, the improvement wherein the conductive layer comprises a metal plating layer, wherein said lamp body is made of a thermoplastic resin and wherein said thermoplastic resin is a resin material selected from the group consisting of a polycarbonate/acrylonitrile butadiene styrene alloy mixed with glass fiber, denatured maleimide mixed with glass fiber, and nylon mixed with glass fiber such that said thermoplastic resin has a coefficient of linear expansion close to that of said metal plating layer.

3. The headlamp of claim 1, wherein said metal plating layer is formed by electrolytic plating.

4. The headlamp of claim 1, wherein said lamp body comprises a stud bolt protruding from a rear thereof for fixing to the vehicle body with a nut, said stud bolt and said nut being made of conductive metallic material, thereby electrically conducting said metal plating layer of said conductive layer to the vehicle body.

5. The headlamp of claim 1, wherein said metal plating layer is formed by the steps of:

subjecting a surface of said lamp body to electroless plating;

electrolytically plating a layer of copper on said lamp body surface subjected to electroless plating;

electrolytically plating a layer of nickel on said layer of copper; and

forming a layer of chrome over said layer of nickel.

2. In a headlamp for automobile use having a discharge bulb as a light source and a lamp body which is coated with a conductive layer for preventing electromagnetic waves from escaping from the headlamp, the improvement wherein the conductive layer comprises a metal plating layer, wherein said lamp body is made of a thermoplastic resin and wherein said thermoplastic resin is a material selected from the group consisting of denatured maleimide, and nylon mixed with a material selected from the group consisting of alumifisker, mica and talc such that said thermoplastic resin has a coefficient of linear expansion close to that of said metal plating layer.