Apparatus for applying surgical clips

• US 5,607,436 A
• Filed: 10/08/1993
• Issued: 03/04/1997
• Est. Priority Date: 10/08/1993
• Status: Expired due to Term

• Current Assignee: United States Surgical Corporation (Medtronic Plc)
• Original Assignee: United States Surgical Corporation (Medtronic Plc)
• Inventors: Aranyi, Ernie, Cuny, Douglas J., Tovey, H. Jonathan, Peyser, Mark S., Pratt, James R., Kappel, Gary S., Phillips, Paul J.
• Primary Examiner(s): SCHMIDT, JEFFREY
• Application Number:
  US08/134,347
• Time in Patent Office: 1,243 Days
• Field of Search: 606/139, 606/142, 606/143, 606/205-208, 227/901, 227/19, 227/175-182
• US Class Current: 606/143
• CPC Class Codes: A61B 17/1285 for minimally invasive surgery
• CPC Class Codes: A61B 2017/2929 with a head rotatable about the longitudinal axis of the shaft
• CPC Class Codes: Y10S 227/901 Surgical clip appliers

Abstract

An apparatus is provided for applying surgical clips which includes provisions for applying a partially closed clip to ducts or shunts during a surgical procedure such as cholecystectomy procedures. The apparatus includes means for effecting a partial closing stroke of the handle mechanism to correspond to a partial closure of the jaw members, and permits a partial opening stroke to release the partially closed clip in the jaw mechanism. Other features of the invention include means for preventing over advancement of a clip to the jaw mechanism, means for cradling the clip as it is advanced from the clip supply to the jaw mechanism, means for preventing splaying of the jaws in the event of a clip-over-clip application, and a novel rotation collar. The instrument of the present invention provides the surgeon with visual, audible, and tactile indication of the positioning of the jaw members to effect the application of a partially closed clip.

Claims

1. An apparatus for applying surgical clips comprising:

a handle portion;

a body portion extending from said handle portion;

a jaw mechanism extending from said body portion at an end opposite said handle portion and movable between an open position for receiving a clip and a closed position for forming a clip in response to movement of said handle portion, such movement from the open to the closed position defining a closing stroke of the jaw mechanism;

a clip supply disposed within said body portion;

means for advancing a clip from said clip supply to said jaw mechanism; and

means for ensuring completion of the closing stroke of said handle portion and said jaw mechanism, said means for ensuring completion of the closing stroke including means for permitting a partial opening stroke of said jaw mechanism after at least a partial closing stroke is effected to permit release of a partially formed clip from said jaw mechanism.

2. An apparatus according to claim 1, wherein said means for ensuring completion of a closing stroke includes a ratchet mechanism disposed within said handle portion, said ratchet mechanism including at least one rack member and at least one pawl member.

3. An apparatus according to claim 2, wherein said rack member has a length which corresponds to a partial closing stroke of said jaw mechanism.

4. An apparatus according to claim 1, wherein said means for ensuring a closing stroke includes a ratchet mechanism disposed within said handle portion, said ratchet mechanism including at least two rack members and at least one pawl member.

5. An apparatus according to claim 4, wherein said rack members are arranged in a series relation having a space therebetween, such that said pawl member engages and traverses a first rack member, said space, and a second rack member in sequence during the closing stroke.

6. An apparatus according to claim 5, wherein said means for permitting a partial opening stroke comprises said space between said rack members.

7. An apparatus according to claim 1, further comprising means for camming said jaw mechanism from said open position to said closed position in response to movement of said handle portion.

8. An apparatus according to claim 7, wherein said means for ensuring completion of the closing stroke includes a ratchet mechanism disposed within said handle portion, said ratchet mechanism including at least two rack members arranged in a series relation having a space therebetween and at least one pawl member, such that said pawl member engages and traverses a first rack member, said space, and a second rack member in sequence during a closing stroke of said handle portion.

9. An apparatus according to claim 8, further comprising visual indicator means associated with said camming means corresponding to said pawl member being in position at said space between said rack members, said indicator means further providing indication of a predetermined position of said jaw mechanism being between said open position and said closed position.

10. An apparatus according to claim 7, further comprising visual indicator means associated with said camming means for providing indication of a predetermined position of said jaw mechanism being between said open position and said closed position.

11. An apparatus according to claim 1, wherein said jaw mechanism comprises a pair of jaw members, said jaw members defining a gap therebetween when said jaw mechanism is in said open position.

12. An apparatus according to claim 11, further comprising means for engaging said jaw members to prevent said jaw members from being spaced apart from each other a distance which is greater than said gap defined by said jaw members in said open position.

13. An apparatus according to claim 12, wherein said engaging means comprises a bracket including a pair of tab members for engaging a portion of said jaw members to restrict splaying of said jaw members away from each other a distance greater than said gap.

14. An apparatus according to claim 12, further comprising tissue stop means disposed adjacent said jaw members for aligning said jaw members with respect to a vessel, said tissue stop means contacting said vessel only when said jaw members are devoid of a clip.

15. An apparatus according to claim 14, wherein said engaging means is integrated with said tissue stop means.

16. An apparatus according to claim 14, further comprising means disposed on said tissue stop means for arresting advancement of a clip into said jaw members, said arresting means engaging at least an inside surface of said clip during advancement to said jaw members to arrest advancement and align said clip between said jaw members.

17. An apparatus according to claim 11, further comprising means associated with said jaw members for blocking advancement of a clip into said jaw members unless said jaw members are in said open position.

18. An apparatus according to claim 11, further comprising tissue stop means disposed adjacent said jaw members for aligning said jaw members with respect to a vessel when said jaw members are devoid of a clip, said tissue stop means including clip stop means for arresting advancement of a clip into said jaw members.

19. An apparatus according to claim 18, wherein said clip stop means engages at least an inside surface of a clip to arrest advancement of said clip.

20. An apparatus according to claim 1, further comprising cradling means associated with said advancing means for engaging at least an outside surface of a clip during advancement of said clip to said jaw mechanism.

21. An apparatus according to claim 1, wherein said advancing means includes a pusher bar assembly for pushing a clip from said clip supply to said jaw mechanism.

22. An apparatus according to claim 21, further comprising means associated with said pusher bar for cradling at least an outside surface of said clip during advancement of said clip to said jaw mechanism.

23. An apparatus according to claim 22, wherein said cradling means comprises a notch in a distal end of said pusher bar, said notch being dimensioned and configured to overlay and engage at least a bight portion of said clip during advancement of said clip.

24. An apparatus according to claim 22, wherein said cradling means comprises clip engaging fingers depending from a distal end of said pusher bar, said fingers being dimensioned and configured to grasp at least a bight portion of said clip during advancement of said clip.

25. An apparatus for applying surgical clips comprising:

a handle portion;

a body portion extending from said handle portion;

a jaw mechanism extending from said body portion at an end opposite said handle portion and movable between an open position for receiving a clip and a closed position for forming a clip in response to movement of said handle portion;

a clip supply disposed within said body portion;

means for advancing a clip from said clip supply to said jaw mechanism; and

a ratchet mechanism disposed within said handle portion, the ratchet mechanism retaining said jaw mechanism at incremental stages of closure over at least a partial dosing stroke, said ratchet mechanism including means for permitting at least a partial opening stroke during said closing stroke to permit release of a partially formed clip from said jaw mechanism.

26. An apparatus according to claim 25, wherein said ratchet mechanism comprises a rack member and a pawl member, said pawl member being positioned on a movable handle of said handle portion, and being engageable with said rack member during said closing stroke.

27. An apparatus according to claim 26, wherein said rack member includes a plurality of teeth over a portion of a length of said rack member, a remaining portion of said length of said rack member being devoid of teeth, such that said plurality of teeth permit incremental closure and said remaining portion of said rack member permits said partial opening stroke during said closing stroke.

28. An apparatus according to claim 27, further comprising camming means responsive to movement of said handle portion for moving said jaw mechanism from said open position to said closed position, said camming means including visual indication means indicative of said pawl member being positioned on said rack at said remaining portion devoid of teeth and indicative of said camming means moving said jaw mechanism to a predetermined position between said open position and said closed position.

29. An apparatus according to claim 27, wherein said jaw mechanism is positioned at a predetermined position between said open position and said closed position when said pawl member is located at said remaining portion devoid of teeth of said rack member during said closing stroke.

30. An apparatus according to claim 26, wherein said rack member includes at least two portions each having a plurality of teeth along a length thereof, said two portions being separated by a portion of said rack member being devoid of teeth, such that said teeth permit incremental closure and said devoid portion permits said partial opening stroke during said closing stroke.

31. An apparatus according to claim 30, further comprising camming means responsive to movement of said handle portion for moving said jaw mechanism from said open position to said closed position, said camming means including visual indication means indicative of said pawl member being positioned on said rack at said portion devoid of teeth and indicative of said camming means moving said jaw mechanism to a predetermined position between said open position and said closed position.

32. An apparatus according to claim 30, wherein said jaw mechanism is positioned at a predetermined position between said open position and said closed position when said pawl member is located at said portion devoid of teeth of said rack member during said closing stroke.

33. An apparatus according to claim 26, wherein said pawl member includes means for maintaining said pawl member out of engagement with said rack member subsequent to a complete closing stroke to permit a complete opening stroke.

34. An apparatus according to claim 25, wherein said ratchet mechanism comprises a pair of rack members and a pawl member, said pawl member being positioned on a movable handle of said handle potion, and being engageable with said rack members during said closing stroke.

35. An apparatus according to claim 34, wherein said rack members include a plurality of teeth and are positioned in a series relationship with a space therebetween, such that said teeth permit incremental closure and said space permits said partial opening stroke during said closing stroke.

36. An apparatus according to claim 34, wherein said rack members include a plurality of teeth and are positioned in a parallel relationship, a first rack member having teeth over a portion of its length and a remaining portion of said length being devoid of teeth, and a second rack member having teeth over its length.

37. An apparatus according to claim 36, wherein said first rack member is engaged by said pawl member, and said second rack member is engaged by a portion of said movable handle member.

38. An apparatus for applying surgical clips comprising:

a handle portion;

a body portion extending from said handle portion;

a pair of jaw members extending from said body portion at an end opposite said handle portion and movable between an open position for receiving a clip and a closed position for forming a clip in response to movement of said handle portion, said open position defining a gap between said jaw members;

a clip supply disposed within said body portion;

means for advancing a clip from said clip supply to said jaw members;

means for camming said jaw members from said open position to said closed position;

a bracket positioned distally of said camming means to engage said jaw members to prevent said jaw members from being spaced a distance which is greater than said gap defined by said jaw members in said open position; and

tissue stop means disposed adjacent said jaw members for contacting a vessel when said jaw members are devoid of a clip, said bracket being positioned on said tissue stop means.

39. An apparatus according to claim 38, further comprising means associated with said jaw members for blocking advancement of a clip into said jaw members unless said jaw members are in said open position.

40. An apparatus according to claim 39, further comprising clip stop means for arresting advancement of a clip into said jaw members, said clip stop means engaging at least an inside surface of said clip.

41. An apparatus according to claim 39, further comprising cradling means associated with said advancing means for engaging at least an outside surface of said clip during advancement of said clip to said jaw members.

42. In an apparatus for applying surgical clips, said apparatus including a handle portion, a body portion extending from said handle portion and defining a longitudinal axis, a clip supply disposed in said body portion, and means for advancing a clip from said clip supply to a jaw mechanism disposed at an end of said body portion opposite said handle portion and operable to close clips positioned therein in response to movement of said handle portion;

the improvement which comprises;

the jaw mechanism including a first and second jaw member each having a clip crimping region in opposed relation and a mounting region for mounting to said body portion, said mounting region including coupling means to join said first jaw member to said second jaw member, said coupling means providing an interdigitating connection between said first and second jaw members.

43. An apparatus according to claim 42, further comprising means for blocking advancement of a clip to said jaw members when said jaw members are spaced a distance which is less than a distance defined by a gap between said jaw members when said jaw members are in said open position, said blocking means being disposed adjacent said crimping region.

44. An apparatus according to claim 42, wherein said coupling means comprises a dovetail assembly providing a plurality of cooperating sections between said jaw members.

45. An apparatus according to claim 44, wherein said dovetail assembly includes a plurality of spaces for facilitating mounting of said jaw mechanism to said body portion.

46. An apparatus according to claim 44, further comprising bracket means for preventing said jaw members from being spaced a distance which is greater than a distance defined by a gap between said jaw members when said jaw members are in said open position.

47. An apparatus for applying surgical clips comprising:

a handle portion;

a body portion extending from said handle portion;

a jaw mechanism extending from said body portion at an end opposite said handle portion and movable between an open position for receiving a clip and a closed position for forming a clip in response to movement of said handle portion;

a clip supply disposed within said body portion, each clip in said clip supply having a pair of legs depending from a bight portion extending therebetween, said bight portion having a polygonal cross-section defining a perimeter of the clip including a top portion, a bottom portion and at least one side portion;

means for advancing a clip from said clip supply to said jaw mechanism; and

means associated with said advancing means for cradling said clip at said bight portion upon advancing said clip to said jaw mechanism for guiding said clip into said jaw mechanism, said cradling means engaging said side portion and at least one of said top portion and said bottom portion of said clip.

48. An apparatus according to claim 47, wherein said advancing means includes a pusher bar for advancing said clip, said pusher bar having said cradling means disposed thereon.

49. An apparatus according to claim 48, wherein said cradling means comprises a notch in a distal end of said pusher bar for overlaying at least a portion of said perimeter of said bight portion of said clip.

50. An apparatus according to claim 49, wherein said notch includes at least one ramped surface to facilitate disengagement of said pusher bar from said clip subsequent to advancement of said clip to said jaw mechanism.

51. An apparatus according to claim 48, wherein said cradling means comprises at least one clip engaging finger for overlaying at least a portion of said perimeter of said bight portion of said clip.

52. An apparatus for applying surgical clips comprising:

a handle portion;

a body portion extending from said handle portion;

a jaw mechanism extending from said body portion at an end opposite said handle portion and movable between an open position for receiving a clip and a closed position for forming a clip in response to movement of said handle portion;

a clip supply disposed within said body portion;

means for advancing a distalmost clip from said clip supply to said jaw mechanism; and

means for engaging at least an inside surface of said distalmost clip subsequent to advancing said distalmost clip to a position substantially within said jaw mechanism to align said clip between jaw members of said jaw mechanism.

53. An apparatus according to claim 52, further comprising tissue stop means for contacting a vessel when said jaw mechanism is devoid of a clip, said tissue stop means having said clip engaging means disposed thereon.

54. An apparatus according to claim 53, wherein said clip engaging means comprises a raised wall surface on said tissue stop means, said wall surface engaging at least an inside surface of said clip.

55. An apparatus according to claim 53, wherein said clip engaging means comprises a tab member on said tissue stop means for engaging at least an inside surface of said clip.

56. An apparatus according to claim 53, wherein said jaw mechanism comprises a pair of jaw members, said jaw members being spaced apart in said open position and defining a clip receiving gap therebetween, said jaw members further including means for preventing splaying of said jaw members to a distance greater than said gap.

57. An apparatus according to claim 56, wherein said splaying preventing means comprises a bracket disposed on said tissue stop means, said bracket comprising a pair of tab members which engage recess in said jaw members.

58. An apparatus according to claim 52, wherein said clip engaging means comprises a tab member disposed on a distal end of said body portion for engaging at least an inside surface of said clip.

59. An apparatus according to claim 52, further comprising clip stop means disposed on said jaw mechanism for preventing advancement of a clip to said jaw mechanism when said jaw mechanism is not in said open position.

60. An apparatus for applying surgical clips comprising:

a handle portion including at least one handle member movable with respect to another handle member;

a body portion extending from said handle portion;

a pair of jaw members extending from said body portion at an end opposite said handle portion and movable between an open position for receiving a clip and a closed position for forming a clip in response to movement of at least one movable handle, said open position defining a gap between said jaw members;

a clip supply disposed within said body portion;

means for advancing a clip from said clip supply to said jaw members;

means for camming said jaw members from said open position to said closed position in response to movement of at least one movable handle; and

an indicator member operably associated with said camming means, said indicator member indicating at least one distance between said jaw members which is greater than a distance defined by said closed position and less than said gap of said open position;

wherein said camming means comprises a slidable channel disposed in said body portion and an advancement tube disposed in said handle portion for sliding said channel to cam said jaw members from said open position to said closed position in response to movement of at least said ode movable handle; and

wherein said indicator member comprises a flag disposed on said advancement tube, and an aperture in said handle portion for displaying said flag when said jaw members are spaced said predetermined distance.

61. An apparatus according to claim 60, further comprising a rack and pawl mechanism disposed in said handle portion, said pawl being engaged with said rack during at least a partial closing stroke of at least said one movable handle, said pawl being disengaged when said flag is positioned in said aperture to permit at least a partial opening stroke of at least said one movable handle.

62. An apparatus for applying surgical clips comprising:

a handle portion including a housing and at least one pivoting handle;

a body portion extending from said handle portion

a pair of jaw members extending from said body portion at an end opposite said handle portion and movable between an open position for receiving a clip and a closed position for forming a clip in response to movement of said pivoting handle, said open position defining a gap between said jaw members;

a clip supply disposed within said body portion;

means for advancing a clip from said clip supply to said jaw members;

means for camming said jaw members in response to movement of said pivoting handle from said open position to said closed position; and

an indicator operably associated with said housing of said handle portion, said indicator indicating at least one distance between said jaw members which is greater than a distance defined by said closed position and less than said gap of said open position;

wherein said indicator comprises an aperture on said handle portion for displaying a flag disposed on said camming means, said flag being disposed in said aperture when said jaw members are spaced said predetermined distance.

63. An apparatus for applying surgical clips comprising:

a handle portion including a housing and at least one pivoting handle;

a body portion extending from said handle portion;

a pair of jaw members extending from said body portion at an end opposite said handle portion and movable between an open position for receiving a clip and a closed position for forming a clip in response to movement of said pivoting handle, said open position defining a gap between said jaw members;

a clip supply disposed within said body portion;

means for advancing a clip from said clip supply to said jaw members;

means for camming said jaw members in response to movement of said pivoting handle from said open position to said closed position;

an indicator operably associated with said housing of said handle portion, said indicator indicating at least one distance between said jaw members which is greater than a distance defined by said closed position and less than said gap of said open position;

wherein said indicator comprises a clutch mechanism disposed on said pivoting handle for engaging said housing during a portion of pivoting movement, said clutch mechanism providing tactile indication of said jaw members being spaced said predetermined distance.

64. An apparatus according to claim 63, wherein said clutch mechanism includes a block member extending from said pivoting handle towards said housing, said block member contacting said housing when said jaw members are spaced said predetermined distance.

65. An apparatus according to claim 64, wherein said block member is movable between an armed position and a disarmed position, said block member including means for automatically moving said block member from said armed position to said disarmed position.

66. An apparatus according to claim 65, wherein said automatic means disarms said block member upon release of a force on said block member corresponding to said block member contacting said housing.

67. An apparatus for applying surgical clips comprising:

a handle portion including a housing and at least one pivoting handle;

a body notion extending from said handle portion;

a jaw mechanism extending from said body portion at an end opposite said handle portion and movable between an open position for receiving a clip and a closed position for forming a clip in response to movement of said pivoting handle;

a clip surgically disposed within said body portion;

means for advancing a clip from said clip supply to said jaw mechanism;

means for camming said jaw mechanism from said open position to said closed position response to movement of said pivoting handle;

a visual indicator on said housing, the visual indicator providing visual indication of a predetermined position of said jaw mechanism between said open position and said closed position; and

audible indication means associated with said handle portion for providing audio indication of said predetermined position of said jaw mechanism between said open position and said closed position.

68. An apparatus according to claim 67, wherein said audible indication means comprises a rack and pawl mechanism disposed within said handle portion, said pawl being engaged with said rack when said jaw mechanism is out of said predetermined position, and said pawl being disengaged from said rack when said jaw mechanism is in said predetermined position.

69. An apparatus according to claim 68, wherein said rack includes a plurality of teeth, at least a portion of said rack being devoid of teeth, such that when said pawl is in a position on said rack corresponding to said portion devoid of teeth, said jaw mechanism is in said predetermined position.

70. An apparatus according to claim 67, wherein said audible indication means comprises a sound generator positioned in said handle portion and including a power source, said sound generator being actuated by switch means engaged by movement of said pivoting handle when said jaw mechanism is in said predetermined position.

71. An apparatus for applying surgical clips comprising:

a handle portion including a housing and at least one pivoting handle;

a body portion extending from said handle portion;

a jaw mechanism extending from said body portion at an end opposite said handle portion and movable between an open position for receiving a clip and a closed position for forming a clip in response to movement of said pivoting handle;

a clip supply disposed within said body portion;

means for advancing a clip from said clip supply to said jaw mechanism;

means for camming said jaw mechanism from said open position to said closed position in response to movement of said pivoting handle; and

a visual indicator on said housing, the visual indicator providing visual indication of a predetermined position of said jaw mechanism between said open position and said closed position;

wherein said visual indicator comprises an aperture on said handle portion for displaying a flag disposed on said camming means, said flag being disposed in said aperture when said jaw mechanism is in said predetermined position.

72. An apparatus for applying surgical clips comprising:

a handle portion including a housing and at least one pivoting handle;

a body portion extending from said handle portion;

a jaw mechanism extending from said body portion at an end opposite said handle portion and movable between an open position for receiving a clip and a closed position for forming a clip in response to movement of said pivoting handle;

a clip supply disposed within said body portion;

means for advancing a clip from said clip supply to said jaw mechanism;

means for camming said jaw mechanism from said open position to said closed position in response to movement of said pivoting handle; and

a visual indicator on said housing, the visual indicator providing visual indication of a predetermined position of said jaw mechanism between said open position and said closed position;

wherein said visual indicator comprises a light indicator positioned on said handle potion and including a power source, said light indicator being actuated by switch means engaged by movement of said handle portion when said jaw mechanism is in said predetermined position.

73. An apparatus for applying surgical clips comprising:

a handle portion;

a body portion extending from said handle portion;

a jaw mechanism extending from said body portion at an end opposite said handle portion and movable between an open position for receiving a clip and a closed position for forming a clip in response to movement of said handle portion;

a clip supply disposed within said body portion;

means for advancing a clip from said clip supply to said jaw mechanism;

means for camming said jaw mechanism from said open position to said closed position in response to movement of said handle portion; and

audible indication means associated with said handle portion for providing audio indication of a predetermined position of said jaw mechanism between said open position and said closed position.

74. An apparatus according to claim 73, wherein said audible indication means comprises a sound generator positioned in said handle portion and including a power source, said sound generator being actuated by switch means engaged by movement of said handle portion when said jaw mechanism is in said predetermined position.