Humidity sensor and a method of producing the humidity sensor

• US 5,608,374 A
• Filed: 11/22/1993
• Issued: 03/04/1997
• Est. Priority Date: 02/14/1992
• Status: Expired due to Fees

• Current Assignee: Seiko Epson Corporation (Seiko Group)
• Original Assignee: Seiko Epson Corporation (Seiko Group)
• Inventors: Ikejiri, Masahisa
• Primary Examiner(s): Evans, Geoffrey S.
• Assistant Examiner(s): EASTHOM, KARL D
• Application Number:
  US08/119,165
• Time in Patent Office: 1,198 Days
• Field of Search: 338/35, 252/963
• US Class Current: 338/35
• CPC Class Codes: G01N 27/121 for determining moisture content, e.g. humidity, of the fluid moisture content of the tested material G01N27/048
• CPC Class Codes: Y10S 252/963 Humidity or moisture indicators

Abstract

A humidity sensor to detect humidity by utilizing a change in the electric characteristics of the device corresponding to a change in the humidity. A solution containing manganese acetate, lead acetate and potassium acetate is coated on an alumina substrate on which interdigital electrodes are formed, and heat-treatment is carried out to provide a humidity sensor having a humidity sensing film which mainly contains manganese oxide, lead oxide and a compound of the alkali metal. The humidity sensor shows a low impedance and an appropriate dynamic range of the impedance even after being downsized. The humidity sensor shows a quick response and excellent environmental resistance. In addition, the humidity sensor and a humidity measuring circuit are easily produced. Thus, the humidity sensor can be widely used in those fields that require a humidity sensor of a small size, a quick response, high reliability and a low cost such as in portable instruments and the like.

Claims

1. A humidity sensor, comprising:

a humidity sensing film on a first surface of a substrate, the humidity sensing film comprised of an alkali metal compound and a metal oxide selected from the group consisting of manganese oxide, lead oxide and mixtures thereof;

at least two electrodes upon the first surface of the substrate and covered by the humidity sensing film;

a fluorine polymer film coating the humidity sensing film; and

terminal parts formed on a second surface of the substrate, wherein one of the terminal parts is electrically coupled to one of the at least two electrodes.

2. The humidity sensor according to claim 1, wherein the humidity sensing film is formed mainly of said alkali metal compound and said mixture of manganese oxide and lead oxide.

3. The humidity sensor according to claim 2, wherein the humidity sensing film comprises approximately 0.0 to 85.5 weight percent of manganese oxide, approximately 0.0 to 83.0 weight percent of lead oxide and approximately 10.7 to 64.9 weight percent of alkali metal compound.

4. The humidity sensor according to claim 1, wherein the humidity sensing film is formed mainly of said manganese oxide and said alkali metal compound.

5. The humidity sensor according to claim 1, wherein the humidity sensing body is formed mainly of lead oxide and an alkali metal compound.

6. The humidity sensor according to claim 1, wherein the at least two electrodes comprise circular interdigital electrodes.

7. The humidity sensor according to claim 6, wherein the circular interdigital electrodes are made of a metal selected from a group consisting of Au, Ag, Pt and Pd or an alloy containing at least one element selected from the group consisting of Au, Ag, Pt and Pd.

8. The humidity sensor according to claim 1, wherein the first surface of the substrate is opposite to the second surface of the substrate.

9. The humidity sensor according to claim 8, wherein the terminal part is electrically coupled to the at least two electrodes by a through-hole provided on the substrate.

10. The humidity sensor according to claim 8, wherein the terminal part is electrically coupled to the at least two electrodes by a side surface of the substrate.

11. The humidity sensor according to claim 1, wherein the substrate is made of alumina.

12. The humidity sensor according to claim 1, wherein the substrate is made of glass.

13. The humidity sensor according to claim 1, wherein the substrate is made of silicon.

14. The humidity sensor according to claim 13, further comprising an insulating film formed on the substrate.

15. The humidity sensor according to claim 1, wherein the fluorine polymer film is formed by coating the humidity sensing film with a solution containing a fluorine polymer and subsequently heat treating the humidity sensing film.

16. A method for producing a humidity sensor, comprising the steps of:

attaching at least two electrodes to a first surface of a substrate;

coating the at least two electrodes and the first surface of the substrate to form a humidity sensing film comprised of an alkali metal compound and a metal oxide selected from the group consisting of manganese oxide, lead oxide and mixtures thereof;

coating the humidity sensing film with a fluorine polymer film;

forming a terminal part on a second surface of the substrate; and

electrically coupling the terminal part to one of the at least two electrodes.

17. The method of claim 16, wherein the humidity sensing film is formed by coating and heating a solution containing manganese ion, lead ion and an alkali metal ion.

18. The method of claim 16, wherein the humidity sensing film is formed by coating and heating a solution containing manganese ion and an alkali metal ion.

19. The method of claim 16, wherein the humidity sensing film is formed by coating and heating a solution containing lead ion and an alkali metal ion.

20. The method of claim 16, wherein the humidity sensing film is coated on the first surface of the substrate by spin coating.

21. The method of claim 16, wherein the humidity sensing film is coated on the first surface of the substrate by screen printing.

22. The method of claim 16, wherein the at least two electrodes are circular interdigital electrodes.